ページ1に含まれる内容の要旨
EVS TOOLROOM LATHE w/DRO
MODEL SB1059F 18" X 40" MODEL SB1042PF 21" X 60"
MODEL SB1060PF 18" X 60" MODEL SB1043PF 21" X 80"
MODEL SB1061PF 18" X 80" MODEL SB1045PF 21" X 120"
OWNER'S MANUAL
Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!
© July, 2011 by South Bend Lathe Co. For Machines Mfg. Since 3/11
ページ2に含まれる内容の要旨
Scope of Manual This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. As with all machinery of this nature, learning the nuances of operation is a process that happens through training and experience. I
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Table of Contents INTRODUCTION .................................................... 3 Installation & Removal Devices ........................37 About This Machine .............................................3 Chuck Installation .............................................38 Foreword ............................................................. 3 Registration Marks ............................................ 39 Capabilities ......................................................... 3 Chuck Remo
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Headstock & Gearbox Threading Controls .......... 59 Electrical Box Wiring.........................................96 Apron Controls .................................................. 60 Electrical Box .....................................................97 Thread Dial ....................................................... 61 Spindle Motor .....................................................98 Thread Dial Chart ............................................. 61 Oil Pump Motor & Pressure Sensor .
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For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION About This Machine Foreword Features "The screw cutting engine lathe is the oldest and As the name implies, these lathes feature EVS most important of machine tools and from it all (Electronic Variable Speed) spindle control, other machine tools have been developed. It was that allows the operator to quickly adjust the the lathe that made possible the building of the spindle speed. One of four spindle speed ranges steamboat,
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For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION General Identification G E D H K I J C L F B A M N O T S R P Q Figure 1. General identification (Model SB1060PF shown). A. Quick-Change Gearbox Controls K. Steady Rest B. Headstock Controls L. Tailstock w/MT#5 Quill C. D1-8 Camlock MT#7 Spindle M. Leadscrew D. EVS Control Panel N. Feed Rod E. Chuck Guard w/Safety Switch O. Spindle Rod F. 4-Way Tool Post P. Rod Support (SB1043PF/-45PF/-61PF only) G. Halogen Work Lamp Q. Chip Drawer
ページ7に含まれる内容の要旨
For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Headstock Controls Controls & Components D Refer to Figures 2–9 and the following E descriptions to become familiar with the features C and basic controls of this lathe. This knowledge will be necessary to properly set up the lathe for the test run and spindle break-in. B F To reduce the risk of serious injury when using A this machine, read and understand this entire manual before beginning any lathe operations. Master
ページ8に含まれる内容の要旨
For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Control Panel Carriage Controls P H I G L Q O T N S U J M K R V W Figure 4. Control panel. G. Tachometer Display: Displays the current Y X spindle speed in RPM. H. Spindle Speed Dial: Electronically varies Figure 5. Carriage controls. the spindle speed within the selected spindle speed range. M. Carriage Handwheel: Moves the carriage along the bed. Can be disengaged during I. Power Light: Illuminates when lathe controls
ページ9に含まれる内容の要旨
For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION U. Thread Dial and Chart: Dial indicates when Tailstock Controls to engage the half nut during threading operations. Chart indicates on which thread dial reading to engage the half nut for AB specific inch thread pitches. AC AD AA V. Spindle ON/OFF Lever: Starts, stops and reverses direction of spindle rotation. AF W. Feed ON/OFF Lever: Engages/disengages AE power feed. X. Apron Feed Direction Knob: Changes direction of ca
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For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Foot Brake This lathe is equipped with a foot brake (see AG Figure 9) to quickly stop the spindle instead of allowing it to coast to a stop on its own. Pressing the foot brake while the spindle is ON also cuts AH power to the motor. After the foot brake is used, the spindle ON/ OFF lever must be returned to the OFF (middle) position to reset the spindle switches before spindle rotation can be re-started. AJ AI Spindle ON/OF
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For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Product Specifications P.O. Box 2027, Bellingham, WA 98227 U.S.A. © South Bend Lathe Co. www.southbendlathe.com MODEL SB1059F, SB1060PF, SB1061PF 18" EVS TOOLROOM LATHE w/DRO Model Number SB1059F SB1060PF SB1061PF Product Dimensions Weight 4400 lbs. 5170 lbs. 5940 lbs. Width (side-to-side)/Depth 3 1 1 1 1 1 90 ⁄4" x 27" x 62 ⁄4" 110 ⁄2" x 27" x 62 ⁄4" 130 ⁄4" x 27" x 62 ⁄4" (front-to-back)/Height 1 3 1 3 3 Foot Print (Width/Dep
ページ12に含まれる内容の要旨
For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1059F SB1060PF SB1061PF Main Motor Type TEFC Induction TEFC Induction TEFC Induction Horsepower 10 HP 12.5 HP 12.5 HP Voltage 440V 440V 440V Phase 3-Phase 3-Phase 3-Phase Amps 16A 18A 18A Speed 0–3000 RPM 0–3000 RPM 0–3000 RPM Cycle 60 Hz 60 Hz 60 Hz Power Transfer V-Belt & Gear V-Belt & Gear V-Belt & Gear Shielded & Permanently Shielded & Permanently Shielded & Permanently Bearings Sealed Sealed Sealed Coolant Mo
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For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1059F SB1060PF SB1061PF Headstock Information Spindle Bore 3.15 in. 3.15 in. 3.15 in. Spindle Taper MT#7 MT#7 MT#7 Number of Spindle Speeds Variable Variable Variable Range of Spindle Speeds 18–1800 RPM 18–1800 RPM 18–1800 RPM Spindle Type D1-8 Camlock D1-8 Camlock D1-8 Camlock Spindle Bearings Tapered Roller Tapered Roller Tapered Roller Tailstock Information Tailstock Quill Travel 6.5 in. 6.5 in. 6.5 in. Tailstoc
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For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1059F SB1060PF SB1061PF Construction Headstock Cast Iron Cast Iron Cast Iron Headstock Gears Flame-Hardened Steel Flame-Hardened Steel Flame-Hardened Steel Meehanite Castings with Meehanite Castings with Meehanite Castings with Bed Induction-Hardened Ways Induction-Hardened Ways Induction-Hardened Ways Stand Cast Iron Cast Iron Cast Iron Paint Urethane Urethane Urethane Other Taiwan (Some Taiwan (Some Taiwan (Some
ページ15に含まれる内容の要旨
For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Product Specifications P.O. Box 2027, Bellingham, WA 98227 U.S.A. © South Bend Lathe Co. www.southbendlathe.com MODEL SB1042PF, SB1043PF, SB1045PF 21" EVS TOOLROOM LATHE w/DRO Model Number SB1042PF SB1043PF SB1045PF Product Dimensions Weight 5830 lbs. 6600 lbs. 8140 lbs. Width (side-to-side)/Depth 1 1 1 1 3 1 110 ⁄2" x 27" x 62 ⁄4" 130 ⁄4" x 27" x 62 ⁄4" 169 ⁄4" x 27" x 62 ⁄4" (front-to-back)/Height 3 3 3 3 Foot Print (Width/De
ページ16に含まれる内容の要旨
For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1042PF SB1043PF SB1045PF Main Motor Type TEFC Induction TEFC Induction TEFC Induction Horsepower 12.5 HP 12.5 HP 12.5 HP Voltage 440V 440V 440V Phase 3-Phase 3-Phase 3-Phase Amps 18A 18A 18A Speed 0–3000 RPM 0–3000 RPM 0–3000 RPM Cycle 60 Hz 60 Hz 60 Hz Power Transfer V-Belt & Gear V-Belt & Gear V-Belt & Gear Shielded & Permanently Shielded & Permanently Shielded & Permanently Bearings Sealed Sealed Sealed Coolant
ページ17に含まれる内容の要旨
For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1042PF SB1043PF SB1045PF Headstock Information Spindle Bore 3.15 in. 3.15 in. 3.15 in. Spindle Taper MT#7 MT#7 MT#7 Number of Spindle Speeds Variable Variable Variable Range of Spindle Speeds 18–1800 RPM 18–1800 RPM 18–1800 RPM Spindle Type D1-8 Camlock D1-8 Camlock D1-8 Camlock Spindle Bearings Tapered Roller Tapered Roller Tapered Roller Tailstock Information Tailstock Quill Travel 6.5 in. 6.5 in. 6.5 in. Tailsto
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For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO INTRODUCTION Model Number SB1042PF SB1043PF SB1045PF Construction Headstock Cast Iron Cast Iron Cast Iron Headstock Gears Flame-Hardened Steel Flame-Hardened Steel Flame-Hardened Steel Meehanite Castings with Meehanite Castings with Meehanite Castings with Bed Induction-Hardened Ways Induction-Hardened Ways Induction-Hardened Ways Stand Cast Iron Cast Iron Cast Iron Paint Urethane Urethane Urethane Other Taiwan (Some Taiwan (Some Taiwan (Som
ページ19に含まれる内容の要旨
For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.). The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includ
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For Machines Mfg. Since 3/11 EVS Toolroom Lathe w/DRO SAFETY Entanglement: Loose clothing, gloves, neckties, Chuck Keys or Adjusting Tools: Tools used to jewelry or long hair may get caught in adjust spindles, chucks, or any moving/ moving parts, causing entanglement, rotating parts will become dangerous amputation, crushing, or strangulation. projectiles if left in place when the machine Reduce this risk by removing/securing is started. Reduce this risk by developing these items so they can