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Operator’s Manual
SM 2186
Please read these instructions carefully
and make sure you understand them
before using the one-man sawmill.
SM 2055E
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TABLE OF CONTENTS Introduction ....................................... 3 Symbols ............................................. 4 Warning Signs ................................... 4 Safety Regulations ............................ 5 Description ........................................ 7 Installation ....................................... 16 Fuel Handling .................................. 21 Starting and Stopping..................... 23 Use.................................................... 25 M
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INTRODUCTION Introduction Symbols and warning signs shown on the next page This operator’s manual describes in detail how the can be found in this operator’s manual and on the one- one-man sawmill is used and maintained and how man sawmill. If a decal on the sawmill has been servicing is to be carried out. It also describes the damaged or is worn, a new warning decal must be measures to be taken for maximum safety and how the applied as soon as possible in order to ensure the safety features are
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KEY TO SYMBOLS Symbols Warning Signs The symbols below are used in this operator’s manual. The decal with the symbols below is found on the one- man sawmill. Eye protection and hearing Eye protection and hearing protection should be used. protection should be used. Protective gloves should be worn. Boots or work shoes with steel toecaps and non-slip soles should be worn. Boots or work shoes with steel toecaps and non-slip soles should be worn. Eye protection should be used. Read this manual care
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SAFETY REGULATIONS Safety Regulations WARNING! WARNING! A one-man sawmill can be a Always ensure good ventilation. ! dangerous tool that can cause ! Exhaust fumes and sawdust can serious or fatal injury if used cause injury or allergies. incorrectly or carelessly. It is very important that the person using the one-man bandsaw reads and understands the content of this manual. Personal Protective Equipment The person or persons using the one-man sawmill or remaining in its close proximity must be
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SAFETY REGULATIONS The One-man Sawmill Safety Safety During Use The safety regulations that apply while using the one- Equipment man sawmill are documented in their respective areas WARNING! under the section Use on page 25-28. The one-man sawmill must never ! be used if any of the safety The operator should observe the following safety devices or guards is damaged or measures before and during use: does not work. 1. Check that all safety devices and guards are fitted and undamaged. There are a
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DESCRIPTION One-man sawmill chain saw engine The one-man sawmill consists of two main parts: • The carriage with engine and saw • Rails 1. Rail sections (2) 13. Underlying support wheel 2. Log lifter 14. Scale pointer with scale 3. Timber supports (short and long) 15. Indicator 4. Log bolster 16. Handlebars 5. Log lock 17. Throttle 6. Adjustment nut 18. Throttle lock 7. Saw carriage 19. Throttle cable 8. Protective loop 20. Support foot 9. Vibration damping plate 21. Scraper 10. Skid rail 22. Ra
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DESCRIPTION One-man Sawmill Electric Motor The one-man sawmill consists of two main parts: • The carriage with motor and saw • Rails 1. Rail sections (2) 16. Handlebars 2. Log lifter 20. Support foot 3. Timber supports (short and long) 21. Scraper 4. Log bolster 22. Rail stop 5. Log lock 23. Machine plate 6. Adjustment nut 24. Bar and chain 7. Saw carriage 25. Oil tank 8. Protective loop 26. Motor console 10. Skid rail 27. Connector with phase inverter 11. Idler adjustment screw for saw height 2
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DESCRIPTION One-man sawmill with electric motor and feed The one-man sawmill consists of three main parts: - The carriage with motor and chain - Feed unit - Rails 21. Scraper 1. Rail sections (2) 22. Rail stop 2. Log lifter 23. Machine plate 3. Timber supports (short and long) 4. Log bolster 25. Oil tank 5. Log lock 26. Motor console 27. Connector with phase inverter 6. Adjustment nut 28. Electric motor 7. Saw carriage 29. Start button electric motor 8. Protective loop 10. Skid rail 30. Start bu
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DESCRIPTION Saw carriage (FIG. 2) FIG. 2 The saw carriage comes in the same version for all one-man sawmill models and comprises the following parts: • Steel structure with runner wheels against the rails and guides for the saw’s up and down movement. • One screw for the saw’s vertical adjustment. The screw is operated by a crank and is equipped with an index plate. • Handle with operating mechanism. • Vibration damping plate (One-man sawmill with chain saw engine) • Motor console (One-man sawmi
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DESCRIPTION Chain oil tank (FIG. 5) FIG. 5 Chain sawmill with electric motor On the saw carriage for sawmills that are fitted with an electric motor, the oil tank (25) for chain oil is located on the electric motor. The chain oil is pumped via a hose by a chain oil pump that is installed under the 25 clutch drum in the console. The pump supplies the bar with chain oil when the sawmill is running. Motor console for electric motor FIG. 6 (FIG. 6) The chain sawmill with electric motor is fitted wit
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DESCRIPTION Motors FIG. 9 17 Chain saw engine (FIG. 9) The one-man sawmill is powered by a standard chain 3 3 saw ranging from 65 cm up to 95 cm . The chain saw is mounted on a vibration-free plate (9), where it is 18 screwed into the bar mounting with two spacers and screws (15). The saw’s speed is controlled from the throttle (17) on the handlebar (18), which is connected 9 by a cable to the chain saw. The cable is secured in a special mounting that is screwed onto the saw. For a further descr
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DESCRIPTION Rails The rails consist of two sections (standard delivery). The rails’ transverse log bolsters are equipped with: Each section is 3 m. The sections are aligned and • Folding stop for the log bolted together into a track for the carriage. The rail • Log lock sections are bolted together and fastened using M12 • Height adjustment of one end of the log bolts with nuts, which assures stability and ensures that the carriage runs straight. The rails are also fitted with stops at both ends
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DESCRIPTION Rail Stop FIG. 14 Rail stops are fitted at the ends of the rails (A). The stop is mounted using a bolt from the side of the rail. Adjustable Support Feet FIG. 15 Adjustable support feet are mounted by each log bolster. You can fine tune the rails’ adjustment using the support feet. Rail Guard FIG. 16 The saw carriage is equipped with four rail guards that run above the rails. The rail guards have the tasks of keeping the rails clean and preventing crush injuries between the runner wh
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DESCRIPTION Safety Devices FIG. 17 The one-man sawmill is fitted with a number of safety devices, which are described under the headings below. WARNING! The one-man sawmillmust not be 8 ! started if any of the safety devices have been removed, are defective, or are not working. Saw chain guard (FIG. 17) A protective loop (8) is installed as a guard over the saw chain. Chain brake (FIG. 17) The chain is started with a centrifugal clutch on both the sawmill with the chain saw engine and the electr
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INSTALLATION Unpacking Unpack the one-man sawmill and check that the Parts that are included are pictured in the Description delivery is complete. Check that no parts are section on page 7-9 . Component parts are packed according to the following: damaged. If any part is damaged, report this to the carriers. 1. Rail sections (quantity according to the order) The operator’s manual includes detailed instructions 2. Saw carriage about safety, assembly, use, and maintenance of the 3. Feed unit one-m
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INSTALLATION Setting up the Saw Carriage (FIG. 24) FIG. 24 WARNING! The saw carriage is heavy. Two B ! persons are required when setting up. Always wear boots with steel toecaps. A CAUTION! Do not drop the saw carriage onto the rails or any other hard surface too heavily. This will result in permanent damage to the saw carriage’s bearings. Do not place the saw carriage directly on the ground so that dirt and unnecessary con- tamination can come into contact with the saw carriage’s wheels. FIG. 2
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INSTALLATION One-man sawmill with chain saw FIG. 28 engine Install chain saw and bar (FIG. 28) 1.Install the chain and bar on the chain saw, see the chain saw operator’s manual. Replace the saw’s bar nuts with two extended bar nuts (A). A 2.Screw in the Allen screws (B) a little way into the bar B nuts. 3.Screw the nuts onto the three bolts on the underside of the vibration damping plate (9). 9 4.Install the vibration damping plate in the saddle on the saw carriage using a nut on each side of th
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C INSTALLATION One-man sawmill with chain saw FIG. 32 engine Install the handlebar (FIG. 32) The handlebar with the throttle is installed on the saw carriage using two bolts. Install throttle and cable (FIG. 33) FIG. 33 The throttle and lever are installed in the chain saw’s A handle. The loop (A) is positioned inside the handle. The washers (B and C) are screwed into position. B When the throttle’s mounting is installed, the throttle lock on the saw is pressed in. Connect the cable from the han
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INSTALLATION One-man sawmill with chain saw FIG. 35 engine Adjusting the bar The bar must be adjusted so that it is parallel with the log bolsters and with the rails. This is done using the nuts under the vibration damping plate. Set the bar so that it is parallel with the rails by positioning a straight ruler measuring approximately 1 m across the bar. Then place a board between the log bolsters on the rails. Adjust with the two inner adjustment nuts, so that the distance between the board and
