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NOTE:
Please read all instructions
carefully before using this
product
Table of Contents
Safety Notice
IGS 16
Hardware Pack
PERSONAL TRAINER
Assembly Instruction
Parts List
Resistance Chart
Warranty
Ordering Parts
Model
IGS 16
Retain This
Manual for
Reference
09-22-03
IMPEX FITNESS PRODUCTS
OWNER'S
14777 DON JULIAN RD., CITY OF INDUSTRY, CA 91746
Tel: (800) 999-8899 Fax: (626) 961-9966
MANUAL
www.impex-fitness.com
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TABLE OF CONTENTS BEFORE YOU BEGIN...................................................................................... 1 IMPORTANT SAFETY NOTICE....................................................................… 2 HARDWARE PACK…….......….....................................................................… 3 ASSEMBLY INSTRUCTIONS........................................................................... 7 EXPLODED DIAGRAM……………………………………………………………… 28 PARTS LIST........
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IMPORTANT SAFETY NOTICE PRECAUTIONS This exercise machine is built for optimum safety. However, certain precautions apply whenever you operate a piece of exercise equipment. Be sure to read the entire manual before you assemble or operate your machine. In particular, note the following safety precautions: 1. Keep children and pets away from the machine at all times. DO NOT leave children unattended in the same room with the machine. 2. Only one person
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HARDWARE PACK 3
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HARDWARE PACK 4
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HARDWARE PACK 5
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HARDWARE PACK 6
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ASSEMBLY INSTRUCTION Tools Required Assembling the Machine: Two Adjustable Wrenches and Allen Wrenches NOTE: It is strongly recommended this machine be assembled by two or more people to avoid possible injury. STEP 1 (See Diagram 1) A.) Place the Main Base Frame (#2) on a flat surface. B.) Attach two Pulleys (#84) to the open oblique pulley brackets on the center of the Main Base Frame. Secure each Pulley with one M10 x 2” Allen Bolt (#102), two Ø ¾” Washers (#118), and one M10 Ai
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STEP 2 (See Diagram 2) A.) Attach the Main Base Frame (#2) and the Rear Base (#18) to the bottom of the Rear Vertical Beam (#4). Align the holes and secure them together with two M10 x 3” Carriage Bolts (#105), Ø ¾” Washers (#118), and M10 Aircraft Nuts (#125). Do not tighten the nuts and bolts yet. B.) Attach two Pulleys (#84) to the top & bottom open brackets on the Rear Vertical Beam (#4). Secure each Pulley with one M10 x 1 ¾” Allen Bolt (#101), two Ø ¾” Washers (#118), and one M1
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STEP 3 (See Diagram 3) A.) Attach the Front Vertical Beam (#3) to the Main Base Frame (#2). Secure it with one M10 x 2 ¾” Allen Bolt (#104), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125). Do not tighten the nut and bolt yet. B.) Attach a Pulley to the bracket on the upper Front Vertical Beam. Attach a L-shaped Bracket (#28) to the Pulley. Secure them with one M10 x 2” Allen Bolt (#102), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125). C.) Place two Pulleys in the t
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STEP 4 (See Diagram 4) A.) Attach the Seat Support (#11) to the Front Vertical Beam (#3) and Main Base Frame (#2). Secure it to the Front Vertical Beam with one M10 x 2 ¾” Allen Bolt (#104), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125). Secure it to the Main Base Frame with one M10 x 4 ½” Allen Bolt (#108), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125). B.) Attach the Leg Developer (#12) to the Seat Support. Align the holes and insert a 2 ¾” Leg Developer Axle (
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STEP 5 (See Diagram 5) A.) Place the Seat (#61) onto the Seat Incline Adjustment (#13). Secure it with two M10 x 1 ¾” Allen Bolts (#101) and Ø ¾” Washers (#118). B.) Insert the Seat Incline Adjustment into the opening on the Seat Support (#11). Use a Lock Knob (#71) to secure the Seat at desired height. C.) Insert a Foam Tube (#37) halfway through the hole on the Seat Incline Adjustment (#13). Push two Foam Rolls (#62) onto the Tube from both ends. Push two Foam Roll End Caps (#90) into
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STEP6 (See Diagram 6) A.) Slide the Sliding Pulley Frame (#21) onto the Sliding Pulley Vertical Beam (#9) from the bottom. Use a Lock Knob (#71) to secure the Frame at desired position. B.) Attach the Sliding Pulley Vertical Beam (#9) onto the Rear Base (#18). Secure it with two M10 x ¾” Allen Bolts (#97) and Ø ¾” Washers (#118). Do not tighten the bolts yet. C.) Place the Upper Frame (#5) onto the Front Vertical Beam (#3). Secure it with two M10 x 4” Carriage Bolts (#107), Ø ¾” Washers
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STEP 7 (See Diagram 7) A.) Attach a Pulley to the front opening on the Upper Frame (#5). Secure it with one M10 x 2 ½” Allen Bolt (#103), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125). Do not tighten the nut and bolt yet. The Pulley needs to be removed to install the cable later. B.) Attach the Lat Bar Holder (#19) to the Upper Frame. Secure it with one M10 x 2 ¾” Allen Bolt (#104), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125). C.) Attach two Pulleys to the open
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STEP 8 (See Diagram 8) A.) Insert the Right Butterfly Arm (#6) into the pivot on the Front Vertical Beam (#3). Secure it with one M10 x ¾” Allen Bolt (#97), Ø ¾” Spring Washer (#115), and Ø 1 ½” x Ø ½” Washer (#122). B.) Insert the Butterfly Swivel Handle (#8) into the pivot tube on the Right Butterfly Arm (#6). Secure the bottom with a Ø 1” Clip Ring (#94). C.) Repeat the above steps to install the other side. DIAGRAM 8 14
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STEP 9 (See Diagram 9) A.) Attach the Bench Press Base (#32) to the pivot on the Upper Frame (#5). Align the holes and insert a 8” Bench Press Axle (#44) through the holes. Secure the Axle with two M10 x ½” Socket Set Screws (#113). B.) Attach the Bench Press Arm (#1) to the Bench Press Base (#32). Align the holes and insert a 8” Bench Press Axle (#44) through the holes. Secure the Axle with two M10 x ½” Socket Set Screws (#113). C.) Thread a T-shaped Pull Pin Set (#69) through the
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STEP 10 (See Diagram 10) A.) Attach the Backrest Adjustment Frame (#10) to the Front Vertical Beam (#3). Secure the bottom of the Frame to the Front Vertical Beam with one M10 x 3 1/8” Allen Bolt (#106), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125). B.) Attach two Backrest Swivel Brackets (#38) to the pivot on the Frame. Attach the Backrest Board (#60) to the Brackets. Secure the Board with two M10 x 1 1/8” Allen Bolts (#99) and Ø ¾” Washers (#118). C.) Thread a T-shaped Pu
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STEP 11 (See Diagram 11) A.) Align two Ø 2 ½” x 1” Rubber Bumpers (#76) onto the holes on the Main Base Frame (#2). Insert two Guide Rods (#15) through the Bumpers and into the Base Frame. Slide 19 Weight Plates (#48) onto the Guide Rods. B.) Slide the Selector Stem (#47) with the Selector Rod (#36) onto the Guide Rods. Insert the Selector Rod (#36) through the center hole. C.) Insert a Weight Plate Selector Pin (#72) through the selected hole on the Weight Plates. D.) Place the Top
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STEP 12 (See Diagram 12) A.) Attach two Pulleys to each Angled Double Floating Pulley Bracket (#26). Secure each Pulley with one M10 x 1 ¾” Allen Bolt (#101), two ∅3/4” Washers (#118), and one M10 Aircraft Nut (#125). Do not tighten the nuts and bolts yet. The Pulleys may need to be removed when installing the Cables. B.) Attach one Pulley to a Single Pulley Bracket (#23). C.) Attach two Pulleys to the Double Floating Pulley Brackets (#27). DIAGRAM 12 18
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STEP 13 Upper Cable Looping (See Diagram 13) A.) Slide a Ball Stopper (#70) onto the 161” Upper Cable (#52). Slide and Pull the Cable Strap Bracket (#45) onto the Cable. Secure the Bracket with a M8 x 1 ¼” Allen Bolt (#110) and M8 Aircraft Nut (#124). B.) Attach the tip of the Upper Cable to the Pulley on the front of the Upper Frame (#5). Insert the Cable into the Frame through the tube to the second opening. Remove the Pulley to get the Cable out then reinstall the Pulley.
