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MODEL G0517
MILL/DRILL
INSTRUCTION MANUAL
COPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR8234 PRINTED IN CHINA.
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Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Machine Data Sheet ................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G0517 Mill/Drill. If you have any comments regarding this manual, This machine is part of a growing Grizzly family of please write to us at the address below: fine woodworking and metalworking machinery. When used according to the guidelines set forth in Grizzly Industrial, Inc. C this manual, you can expect years of trouble-free, /O Technical Documentation Manager enjoyable operation and proof of Grizzly’s com- P.O. Box 20
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0517 MILL/DRILL W/ STAND Product Dimensions: Weight.............................................................................................................................................................. 331 lbs. Length/Width/Height...........................................................................................................29-1/2 x 27-1/8 x 7
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Main Specifications: Operation Info Spindle Travel........................................................................................................................................ 3-1/8 in. Swing................................................................................................................................................... 14-1/2 in. Longitudinal Table Travel..................................................................................................................
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Identification A B C K O D L M P E N F Q G H I J A. ON/OFF Switch w/Safety Key B. Belt Tension Handle C. Belt Tension Locks D. Headstock Clamp Handle E. Head Elevation Crank (Z Axis, Major) F. Column Lock G. Longitudinal Handwheels (X Axis) H. Splash Tray I. Cross Feed Handwheel (Y Axis) J. Cabinet Stand K. Quill Lock L. Quill M. Arbor N. Drill Chuck O. Downfeed Handle (Z Axis, Minor) P. Vise Q. Milling Table -5- Model G0517 Mill/Drill
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measure
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 17. REMOVE ADJUSTING KEYS AND ERLY SUPERVISED PERSONNEL TO WRENCHES. Make a habit of checking for OPERATE MACHINERY. Make sure oper- keys and adjusting wrenches before turn- ation instructions are safe and clearly ing machinery ON. understood. 18. CHECK FOR DAMAGED PARTS 8. KEEP CHILDREN AND VISITORS AWAY. BEFORE USING MACHINERY. Check Keep all children and visitors a safe dis- for binding and alignment of parts, broken tanc
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Additional Safety for Mill/Drills 1. EYE/FACE/HAND PROTECTION. Wear 8. DAMAGED TOOLS. Never use cutting safety glasses or face shield when using tools in poor condition. Dull or damaged this machine. Always keep hands and fin- cutting tools are hard to control and may gers away from cutting tool. DO NOT wear cause serious injury. gloves when operating the machine. 9. OPERATION. Never start the machine with the cutting tool pressed against the 2. SECURING BIT. Properly tighten the cut- wor
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SECTION 2: CIRCUIT REQUIREMENTS Operation Electrocution or fire could result if this machine is not grounded correctly or if your electrical configu- Serious personal injury could occur if you ration does not comply connect the machine to the power source with local and state codes. before you have completed the set up pro- Ensure compliance by cess. DO NOT connect the machine to the checking with a qualified power source until instructed to do so. electrician! Amperage Draw The Model
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SECTION 3: SET UP Inventory This machine presents serious injury hazards After all the parts have been removed from the to untrained users. Read two boxes, you should have the following items: through this entire manu- al to become familiar with Description Qty the controls and opera- A. Stand .......................................................... 1 tions before starting the B. Base Assembly ........................................... 1 machine! C. Headstock ...........................
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy Floor Load oil to protect them from corrosion during ship- Refer to the Machine Data Sheet for the weight ment. Remove this protective coating with a sol- and footprint specifications of your machine. vent cleaner or citrus-based degreaser such as Some residential floors may require additional Grizzly’s G7895 Degreaser. reinforcement to support the machine, workpiece, and operator. Some parts may need to be removed
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To assemble the mill/drill: Assembly 1. Mount the stand to the floor in your desired location. Before assembling your new mill/drill, deter- mine if you will bolt your stand to the floor or 2. Place the splash tray on top of the stand, as use machine mounts. Machine mounts, shown shown in Figure 8, and align the mounting in Figure 5, give the advantage of fast leveling holes. and vibration reduction. For the Model G0517, we recommend using four Grizzly Model G7159 Note: Take care to in
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5. With the help of an assistant, place the mill/ 8. Thread the ball knobs onto one end of the drill headstock onto the column, as shown in downfeed handle shafts (the knobs go on the Figure 10. end of the shaft with the shorter threads). 9. Thread the downfeed handle shaft assem- blies into the pinion hub (Figure 13). Pinion Hub Figure 10. Headstock installed on base column. 6. Center the headstock over the table and tighten the lock handle shown in Figure 11. Figure 13. Downfeed handles ins
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Test Run Wear safety glasses whenever starting or The purpose of a test run is to make sure your using machine. Failure machine and its safety components are function- to comply may result in ing correctly. The machine should remain discon- serious personal injury. nected from power until instructed otherwise. To test run the machine: 1. Loosen the lock knobs on both sides (Figure Keep loose clothing 14), tighten the V-belts by pulling and holding rolled up and out of the tension on the
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SECTION 4: OPERATIONS Table Travel NOTICE If you have never used this type of machine or equipment before, WE STRONGLY REC- The mill/drill table can be moved in the X and Y OMMEND that you read books, trade maga- axis. zines, or get formal training before begin- ning any projects. Regardless of the con- Longitudinal Feed tent in this section, Grizzly Industrial will The longitudinal feed (X-axis) is moved by either not be held liable for accidents caused by handwheel (Figure 17) at the end
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To remove a sleeve: Installing/Removing 1. Lower the quill with the downfeed handle Morse Taper Sleeves and lock it in place with the quill lock (Figure 21). The Model G0517 includes an MT#1/#2 sleeve and an MT#2/#3 sleeve. Always DISCONNECT MACHINE FROM POWER when installing or removing tooling. Quill Lock To install a sleeve: 1. Make sure the spindle and sleeve tapers are clean and free of any debris or grease. 2. Insert the sleeve into the spindle with the tang side up (Figure 19) and
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4. Hand tighten the hex nut and flat washer on Installing/Removing the drawbar threads that project out of the spindle pulley, as shown in Figure 25. Drawbar Tooling The Model G0517 includes an M12-1.75 drawbar. Use the drawbar to connect the included drill chuck arbor or an aftermarket end mill holder. See Page 23 for recommended end mill holders. Always DISCONNECT MACHINE FROM POWER when installing or removing tooling. Figure 25. Tightening nut on drawbar. To install the drawbar with a
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Installing Drill Chuck Changing Speeds Belt positions on the pulleys govern the spindle The drill chuck fits on the arbor with a taper fit. speed. A chart under the belt cover shows the belt positions needed for each available speed. To install the drill chuck: To change speeds: 1. UNPLUG THE MILL/DRILL! 1. UNPLUG THE MILL/DRILL! 2. Prepare the mating surfaces on the arbor taper and the chuck by cleaning them thor- 2. Loosen the lock knobs on each side of the oughly. headstock (Figure 29),
