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Power Carriage
Installation Guide
Dynojet Research, Inc.
200 Arden Drive
Belgrade, MT 59714
999
2191 Mendenhall Drive
P/N 98224103
North Las Vegas, NV 89031
Version 2
©1999-2002 Dynojet Research, Inc. All Rights Reserved. 020116SD
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Copyright This manual is copyrighted by Dynojet Research, Inc., hereafter referred to as Dynojet, and all rights are reserved. This manual is furnished under license and may only be used or copied in accordance with the terms of such license. This manual is furnished for informational use only, is subject to change without notice, and should not be construed as a commitment by Dynojet. Dynojet assumes no responsibility or liability for any error or inaccuracies that may appear in this m
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TABLE OF CONTENTS Power Carriage Installation Conventions Used In This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS ii Power Carriage Installation Guide
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POWER CARRIAGE INSTALLATION This document provides instructions for installing the power carriage to the motorcycle dynamometer (dyno). To ensure safety and accuracy in the procedures, perform the procedures as they are described. Document Part Number: 98224103 Version 2 Last Updated: 01-16-02 1 Power Carriage Installation Guide
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POWER CARRIAGE CONVENTIONS USED IN THIS MANUAL The conventions used in this manual are designed to protect both the user and the equipment. example of convention description The Caution icon indicates a potential hazard to the dynamometer equipment. Follow all procedures exactly as they are described and use care when performing all procedures. The Warning icon indicates potential harm to the person performing a procedure and/or the dynamometer equipment. TECHNICAL SUPPORT For assistance,
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INSTALLATION GUIDE Installation INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The power carriage is an electrically powered tire carriage allowing you to easily adjust for various wheel base distances. The power carriage motor is preset to be installed with the carriage screwed in all the way. Do not run the motor prior to installing it on your dyno. To prevent possible injury, disconnect the battery before performing any dyno maintenance or installi
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POWER CARRIAGE Installation 2 Using a 5/32-inch allen wrench, loosen the two set screws in the lock collar and remove it from the screw shaft. 3 Using a 7/16-inch wrench, remove the two bolts securing the flange bearing. 4 Pry the flange bearing from the carriage screw shaft with a flat screwdriver and set aside. Note: Clean the shaft with a fine grit emery cloth to remove any remaining thread lock residue. This will make it easier to slide the motor assembly and flange bearing on the shaft.
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INSTALLATION GUIDE Installation 2 Slide the motor mount assembly and flange bearing, removed earlier, over the screw shaft. Make sure the flex coupling is on the shaft. Note: The flange bearing must be facing as shown in Figure 4 so the grease zerk is accessible. 3 Secure the motor mount assembly and flange bearing to the carriage using two 1/4 x 1-inch bolts and lock washers. Note: Dynojet recommends using a 1/4-inch ratchet drive with universal joint and a 7/16-inch shallow socket to
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POWER CARRIAGE Installation 5 Secure the aluminum cover with the two screws you removed earlier. 6 Plug the power cord into a 120 volt power source. Note: For European and 240 volt applications, a step down transformer must be used to provide 120 volts. 7 Using the pendant, move the power carriage through the entire range of motion making sure there is no binding or jamming. Note: When operating the power carriage with a bike on the dyno, make sure the bike is in neutral. aluminum cover penda
