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Operators Manual
Installation, Operation & Service
Gas Table Top Kettles
MODELS:
For models built after July 2002
KGT-6-T
KGT-12-T
™
Cleveland
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Enodis
Visit our web site at www.clevelandrange.com
SE95010 Rev. 9
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FOR THE USER IMPORTANT! PRIOR TO REMOVING ANY FITTINGS ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE. WARNING: Improper installation, FOR YOUR SAFETY adjustment, alteration, service or maintenance can cause property DO NOT STORE OR USE damage, injury or death. Read the GASOLINE OR ANY OTHER FLAMMABLE LIQUIDS AND installation and operating VAPOURS IN THE VICINITY instructions thoroughly before OF THIS OR ANY OTHER installing or servicing this APPLIANC
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INSTALLATION INSPECTION CLEARANCE REQUIREMENTS Before unpacking visually inspect the unit for evidence CLEARANCE REQUIREMENTS TO COMBUSTIBLE of damage during shipping. AND NONCOMBUSTIBLE SURFACES. If damage is noticed, do not unpack the unit, follow Model # Back Left Side Right Side shipping damage instructions. KGT-6-T 4” 0 0 KGT-12-T 4” 0 0 SHIPPING DAMAGE NOTE: To prevent removal of unit for servicing, allow INSTRUCTIONS sufficient room on right hand side for servicing. If shipping damage t
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Installation must be in accordance with local codes and/or INSTALLATION CHECKS the National Fuel Gas Code ANSI Z223.1 Latest Edition Although the kettle has been thoroughly tested before (USA) or the latest Installation Codes for Gas Burning leaving the factory, the installer is responsible for Appliances and Equipment CAN/ CGA B149.1 and CAN/ ensuring the proper operation of kettle once installed. CGA B149.2 (Canada). Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe
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OPERATING INSTRUCTIONS 1 9 2 3 4 5 6 7 8 General Parts Drawing ITEM # DESCRIPTION FUNCTION 1. Tilting Handle Used for tilting the kettle. 2. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches of mercury. 3. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is an excess steam build-up in the jacket, this valve opens automatically to relieve this pressure. 4. Heat Indicator Light (Green) When lit, indicat
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NOTE: Do not fill kettle above OPERATING THE KETTLE recommended level marked on DO NOT ATTEMPT TO OPERATE THIS APPLIANCE outside of kettle. DURING A POWER FAILURE. NOTE: The Low Water Indicator Light (Red) (5) should not KEEP APPLIANCE AND AREA FREE AND CLEAR OF be lit during kettle operation. This light indicates that the COMBUSTIBLES. burners have been automatically shut off by the kettle's safety DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE circuit. It is normal for the red light to come on when
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MARINE LOCK 2. Hold the latch down to unlock tilting mechanism. 3. Pull the handle to tilt kettle. Your unit is equipped with a marine 4. To lock, return the kettle to its upright position and lock to prevent accidental tilting. push handle back. The following procedure should be used to tilt the kettle. NOTE: Inspect lock daily to ensure it is free moving and does not bind or stick. Clean lock if necessary (see Cleaning Instructions below for details). 1. Grasp the tilt handle. CLEANING INS
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STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. 4. Treat your water. Corrosion on metals is everywhere. It is recognized quickly on iron and Though this is not always practical, softening hard water can do much steel as unsightly yellow/orange rust. Such metals are called “active” to reduce deposits. There are certain filters that can be ins
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SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty. FAUCET
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CONSOLE COMPONENTS (used after June 2005) 14 15 7 1 3 2 4 10 12 11 13 19 6 5 9 8 16 20 21 17 18 ITEM # PART # DESCRIPTION QTY. 1. KE600545 COMPONENT MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE50753-7 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3. KE00458 SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4. KE50303-2 BLACK B
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CONSOLE COMPONENTS (used prior to June 2005) 7 9 11 10 2 4 12 5 8 6 3 1 16 14 15 13 ITEM # PART # DESCRIPTION QTY. 1-8 KE01928-3 COMPONENT PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. KE01927-2 COMPONENT MOUNTING PLATE WELDMENT . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50753-7 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE00458 SOLID STATE CONTROL BOX . . .
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TRUNNION ASSEMBLY (used after June 2005) 1 3 7 2 4 3 8 9 5 6 5 ITEM # PART # DESCRIPTION QTY. 1. FA21024 HEX NUT, SS, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. FA31030 HELICAL SPRING LOCK WASHER, SS, 5/16" DIA. . . . . . . . . . . . . . . . . . . . . . . 4 3. KE600343 BARTITE SEALING WASHER, 5/16" DIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4. FA11323 HEX CAP SCREW, 5/16-18 X 3/4" . . . . . . . . . . . . . . . . .
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SWITCHES & INDICATORS (used after June 2005) 5 6 4 1 2 3 7 8 9 ITEM # PART # DESCRIPTION QTY. 1. KE55486-3 INDICATOR LIGHT, GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE55486-2 INDICATOR LIGHT, RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3. KE55486-4 INDICATOR LIGHT, AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4. KE600537 BRACKET, LIGHT . . . . . . . . . . . .
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SWITCHES & INDICATORS (used prior to June 2005) 8 4 5 6 5 3 2 1 5 7 ITEM # PART # DESCRIPTION QTY. 1. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #2 . . . . . . . . . . . . . . . . .1 2. KE51005 ROTARY SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50569-1 KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. KE50567-1 L.E.D., RED . . . . . . . . . . . . . . . . . . . .
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22 MAIN 7 8 COMPONENTS 23 24 4 2 1 28 3 SEE 18 FAUCET DRAWING 19 17 28 27 5 6 25 20 21 26 ITEM # PART # DESCRIPTION QTY. 1. SK50403 BRONZE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. SK50434 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. FA95081-3 BOLT, MODIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4.
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PIPING ASSEMBLY 5 17 6 16 13 7 15 4 3 11 8 9 10 TO MAIN GAS SUPPLY 14 1 2
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PIPING ASSEMBLY (continued) ITEM # PART # DESCRIPTION QTY. 1. KE01929-1 FEED PIPE ASS'Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE55240-8 GAS VALVE, NATURAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE55240-7 GAS VALVE, C/W L.P. CONVERSION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. FI05163-1 ADAPTER 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed every six months or more frequently if unit is in a high volume facility. WARNING: It is imperative that damaged seals be repaired immediately to pre
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WARNING: Kettle surface will be hot and steam will be CALIBRATING PROCEDURE released during testing. Take necessary precautions including the use of gloves and eye protection to 1. Insure the unit has a vacuum before you begin prevent personal injury. calibrating procedures. If unit requires venting refer to Kettle Venting Instructions. 1. With the kettle empty, set On-Off Switch/Temperature 2. Set On-Off Switch/Temperature Control to "10" (Max.). Control to "10" (Max.). Allow the kettle to heat
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RESERVOIR FILL PROCEDURES C. Fill unit via Street Elbow B. WARNING: IMPROPER REFILLING OF Attach Street KETTLE JACKET WILL RESULT IN Elbow IRREVERSIBLE DAMAGE TO UNIT. A.* Remove Pressure The kettle's water level must be maintained at the Relief proper level. Under normal operating conditions, the Valve sealed water reservoir should never require the addition of water. If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has *Important-
