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Super Marathon Series
Gas Fryers
Installation & Operation Manual
Series SM20, SM40, SM50, SM60 & SM80
NON-CE &
Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
PRINTED IN THE USA MAY 2006
*8196001*
www.frymaster.com E-mail: service@frymaster.com
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Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified
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DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance. DANGER Instructions explaining procedures to be followed MUST be posted in a prominent location in the event the operator detects a gas leak. This information can be obtained from the local gas company or ga
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Super Marathon Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 4. FRYER OPERATIONS 4-1 4.1 Initial Start-up 4-1 4.2 Boil-Out Procedure 4-3 4.3 Final Preparation 4-5 5. PREVENTATIVE MAINTENANCE 5-1 5.1 General 5-1 6. TROUBLESHOOTING 6-1 6.1 General 6-1 6.2 Pilot Burner Malfunction 6-1 6.3 Main Burner Malfunctions 6-2 6.4 Wiring Diagrams 6-3 6.5 Recommended Spare Parts 6-4
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.1 Applicability and Validity Dean Super Marathon Series gas model family has been approved by the European Union (EU) for sale and installation in all EU countries. This manual is applicable to and valid for all Dean Super Marathon Series gas units sold in English-speaking countries, including those in the European Union. Where conflicts exist between instructions and information in this manual and local or national cod
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.4 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones below. CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system. WARNING WARNING boxes contain information about actions or conditi
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.1 Receiving and Unpacking Equipment A. Check that the container is upright. Use an outward prying motion - no hammering - to remove the carton. Unpack the fryer carefully and remove all accessories from the carton. Do not discard or misplace these, as they will be needed. B. After unpacking, immediately check the equipment for visible signs of shipping damage. If damage has occurred, contact the carrier and
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.2 General (cont.) Dean Super Marathon Series gas fryers are energy efficient gas-fired units. All units are shipped completely assembled, with accessories packed inside the frypot. All units are adjusted, tested, and inspected at the factory prior to crating for shipment. WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating a hot-oil
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.5 Pre-Installation (cont.) C. Installation Standards 1. CE/EXPORT STANDARDS: Fryer installation must conform with local codes, or in the absence of local codes, to the appropriate national or European Community (CE) standards. 2. NON-CE INSTALLATION STANDARDS: Fryer installation must conform with local codes, or in the absence of local codes, to the appropriate national standards as listed below: a. U.S.
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.7 Air Supply and Ventilation DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed. Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow. 1. Do not connect this fryer to an exhaust duct. 2. Correct installa
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3.1 Installing the Fryer A. Initial Installation: If installed with legs, do not push against the fryer’s side to adjust its position. Use a pallet or lift jack to lift the fryer slightly and place it where it is to be installed. B. Relocating the Fryer: If relocating a fryer installed with legs, remove all weight from each leg before moving. Note: If a leg becomes damaged during movement, contact your se
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3.2 Leg and Caster Installation (cont.) 3. Rigid casters must be installed on the fryer rear-channel assembly only. 4. Proceed to Step 3.3, Leveling the Fryer, after legs and rear rigid casters are installed to ensure the fryer is level before using. B. Leg and Rigid Caster Installation 1. Remove unit from pallet. 2. Carefully raise unit with forklift, pallet jack, or other steady means. 3. Place
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3.3 Leveling the Fryer (cont.) NOTE: The installation must be inspected after it is complete to ensure it meets the intent of these instructions. The on-site supervisor and/or operator(s) should be informed that the appliance is installed with restraints. If restraints are removed to move fryer (cleaning beneath and behind, relocation, etc.), ensure that they are re-installed when fryer is returned to its perma
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3.4 Gas Connections (cont.) Supply Line Specifications The incoming gas supply line should be a minimum of 1½" (40 mm) in diameter. The gas supply lines must be sized as indicated in the chart below, based on the total number of fryers connected to the main gas supply. Recommended Gas Connection Line Sizes Gas Types Number of Fryers 1 2 to 3 4 or 5 (*) Natural Gas 3/4" (20 mm) 1" (25 mm) 1-1/4" (32
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3.4 Gas Connections (cont.) Regulating Gas Pressure The fryer and shut-off valve must be disconnected from the gas supply during any pressure testing of the system. External gas regulators are not normally required on this fryer. A safety control valve protects the fryer against pressure fluctuations. If the incoming pressure is in excess of ½" PSI (3.45 kPa/35 mbar), a step-down regulator will be required
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SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3.4 Gas Connections (cont.) 1. CE ONLY: The following color codes indicate the type of gas to be used for each fryer and associated components. Gas Type CE Color Code Natural Blue Propane Red E. Flexible Couplings, Connectors and Casters 1. If the fryer is to be installed with flexible couplings and/or quick-disconnect fittings, the installer must use a heavy-duty certified commercial flexible connecto
