ページ1に含まれる内容の要旨
Service Manual
®
STORM SERIES
WHEELCHAIRS
(RWD/MWD/FWD)
®
Arrow
Torque SP
Ranger X
DEALER: KEEP THIS MANUAL. THE PROCEDURES
IN THIS MANUAL MUST BE PERFORMED BY AN
AUTHORIZED DEALER ONLY
ページ2に含まれる内容の要旨
WARNING WARNING THE PROCEDURES IN THIS MANUAL SHOULD ONLY BE PERFORMED BY QUALIFIED TECHNICIAN. W A DO NOT SERVICE OR OPERATE THIS EQUIPMENT WITHOUT FIRST R N READING AND UNDERSTANDING THIS MANUAL AND THE OWNERS I MANUAL SUPPLIED WITH THE WHEELCHAIR. IF YOU ARE UNABLE TO N UNDERSTAND THE WARNINGS, CAUTIONS, AND INSTRUCTIONS, G CONTACT INVACARE TECHNICAL SUPPORT BEFORE ATTEMPTING TO SERVICE OR OPERATE THIS EQUIPMENT - OTHERWISE INJURY OR DAMAGE MAY RESULT. SPECIAL NOTES S WARNING/CAUTION notices
ページ3に含まれる内容の要旨
TABLE OF CONTENTS TABLE OF CONTENTS NOTE: The information in this owner's manual applies to the STORM ARROW, ** STORM TORQUE, STORM X, JUNIOR MODELS and the RECLINER Wheelchairs except where specified. T A NOTE: Procedures 1- 14 apply to rear wheel drive, mid wheel drive and front wheel drive wheelchairs EXCEPT B where specified. L SPECIAL NOTES ...................................................................................................................................................... 2
ページ4に含まれる内容の要旨
TABLE OF CONTENTS TABLE OF CONTENTS (Continued) PROCEDURE 9 - BATTERIES ................................................................................................................................. 41 T INSTALLING/REMOVING BATTERIES INTO/FROM BATTERY BOX(ES) ............................................................... 41 A CONNECTING BATTERY CABLES ................................................................................................................... 42 B WHEN TO CHARGE BATTER
ページ5に含まれる内容の要旨
TABLE OF CONTENTS TABLE OF CONTENTS (Continued) PROCEDURE 16 - RWD WHEELCHAIRS ............................................................................................................... 79 T REMOVING/INSTALLING GROUP 24 BATTERY BOX SUB-FRAME ........................................................................ 79 A REMOVING/INSTALLING GROUP 22 BATTERY BOX TRAY ................................................................................... 79 B EQUIPMENT OPTION CONVERTING GROUP 22 BA
ページ6に含まれる内容の要旨
SPECIFICATIONS SPECIFICATIONS PHYSICAL DIMENSIONS S vARROW ** TORQUE **TORQUE SP X JUNIOR P Seat Width Range: E 250 lbs Rating ✪ 16 to 20-in. *12 to 16-in. C MWD/RWD 300 lbs. Rating *16 to 22-in. 16 and 18-in. ● 16 to 20-in *16 to 22-in. I MWD/RWD FWD F 400 lbs. Rating *19 to 24-in. *16 to 24-in. I Seat Depth Range: *16 to 22-in. 16 and 18-in. *16 to 18-in. *16 to 22-in. *12 to 15-in. w/CJ Back C Expandable to - *16 to 17-in. A Back Height Range: *16 to 24-in. 16, 18, 20,22-in. *16 to 22-in. *16
ページ7に含まれる内容の要旨
SPECIFICATIONS SPECIFICATIONS (Continued) PHYSICAL DIMENSIONS vARROW ** TORQUE **TORQUE SP X JUNIOR S Casters w/Precision Sealed Bearings P Semi-Pneumatic ▲▲▲▲▲ 300 lbs. Rating E Standard: 8 X 1-3/4-in. 8 X 1-3/4-in. 8 X 1-3/4-in. 8 X 1-3/4-in. 8 X 1-3/4-in. C Option: 6 X 2-in. 6 X 2-in. 6 X 2-in. 6 X 2-in. 6 X 2-in. I Pneumatic or Foam Filled F Standard: 8 X 2-in. 8 X 2-in. 8 X 2-in. 8 X 2-in. 8 X 2-in. Option: 9 X 2-3/4-in. 9 X 2-3/4-in. 9 X 2-3/4-in. I Pneumatic or Foam Filled 400 lbs. Rating
ページ8に含まれる内容の要旨
PROCEDURE 1 GENERAL GUIDELINES This Procedure Includes the Following: Repair or Service Information G Operating Information E N E REPAIR OR SERVICE INFORMATION R Set-up of the Electronic Control Unit is to be performed ONLY by individuals certified by A Invacare. The final tuning adjustments of the controller may affect other activities of L the wheelchair. Damage to the equipment could occur under these circumstances. If G non-certified individuals perform any work on these units, the warranty
ページ9に含まれる内容の要旨
GENERAL GUIDELINES PROCEDURE 1 WARNING/CAUTION LABEL LOCATION - RWD MODELS G NOTE: These caution labels are only found on bat- SUSPENSION ARM E tery boxes used with the gearless/brushless motor USED N WITH CONVENTIONAL E GROUP 24 BATTERIES GROUP 22 BATTERIES R MOTOR/GEARBOX A ASSEMBLY L G U I D E L I N E S SUSPENSION ARM USED ONE (1) CONNECTOR BATTERY WITH GEARLESS/BRUSHLESS BOX WIRING HARNESS MOTOR NOTE: This wiring harness is found on wheel- chair models built BEFORE 11/15/99. NOTE: This caut
ページ10に含まれる内容の要旨
PROCEDURE 1 GENERAL GUIDELINES WARNING/CAUTION LABEL LOCATION G MWD MODELS E N NOTE: Stablilizer springs E are found on models built R BEFORE 7/11/99 ONLY. A L G U NOTE: CAUTION LABEL also I found on side frame near the front D E of the chair. L I N E Suspension Arm S (located on inside of drive wheel) FWD MODELS BATTERY BOX WIRING HARNESS 10
ページ11に含まれる内容の要旨
TROUBLESHOOTING PROCEDURE 2 4. Place the voltmeter leads into the charger plug on the This Procedure Includes the Following: wheelchair. Most digital voltmeters are not affected by Field Load Test polarity, however, analog meters (meters with swing- T Using Hydrometer To Check Battery Cells (Lead ing needles) can be and should be used carefully. A R Acid) good meter reading should be 25.5 to 26 VDC. O Motor Testing U 5. Have two (2) individuals (one [1] on each arm) apply B as much downward pre
ページ12に含まれる内容の要旨
PROCEDURE 2 TROUBLESHOOTING WARNING When reading a hydrometer, DO NOT al- T low any liquid to come in contact with R your eyes or skin. It is a form of acid and Number of Floating O can cause serious burns, and in some Balls Will Vary U TROUBLESHOOTING cases, blindness. If you do get battery acid According to Charge B on you, flush the exposed areas with cool L water IMMEDIATELY. If the acid comes into E contact with eyes or causes serious burns, S H get medical help IMMEDIATELY. O FIGURE 2 - US
ページ13に含まれる内容の要旨
TROUBLESHOOTING PROCEDURE 2 Cap Motor T R O U B L 4 Pin Motor Connector E S FIGURE 4 - MOTOR BRUSH INSPECTION H O ELECTRO-MECHANICAL PARKING O Ohmmeter Ohmmeter T BRAKE TESTING (FIGURE 5) I N NOTE: This procedure should only be performed on Motor Connector G Motor Connector wheelchairs with conventional motor/gearbox assembly. 1. On the four-pin motor connector, locate the side by FIGURE 3 - MOTOR TESTING side connectors in the black housings. 2. Set the digital multimeter to read ohms (Ω). MOTO
ページ14に含まれる内容の要旨
PROCEDURE 3 HARDWARE TORQUE SPECIFICATIONS HARDWARE TORQUE SPECIFICATIONS T O R Q U STANDARD SEAT FRAME E S P E C I F I C *Torque to A T 60 in/lbs I O N S *Loctite and ® Torque to *Loctite and 75 in/lbs Torque to 75 in/lbs Torque to 156 in/lbs **Torque to 156 in/lbs **Torque to 156 in/lbs **Torque to 156 in/lbs **Torque to 156 in/lbs NOTE: * These torque specifications also apply to the adjustable seat frame assembly. ** These torque specifications also apply to the captains van seat and adjus
ページ15に含まれる内容の要旨
HARDWARE TORQUE SPECIFICATIONS PROCEDURE 3 HARDWARE TORQUE SPECIFICATIONS T O R Q U *CAPTAINS VAN SEAT *ADJUSTABLE SEAT FRAME E S Torque to P Torque to E 156-in/lbs C 156-in/lbs I F I C A T I Torque to O N 75-in/lbs S Loctite and Torque to 75 in/lbs Torque to 156-in/lbs Torque to 156 in/lbs Torque to 156-in/lbs Torque to 156 in/lbs * NOTE: For additional torque specifications, refer to the torque specifications drawing for the standard seat frame assembly. 15
ページ16に含まれる内容の要旨
PROCEDURE 3 HARDWARE TORQUE SPECIFICATIONS REAR WHEEL DRIVE BASE FRAME HARDWARE T TORQUE SPECIFICATIONS O R Q Torque to U E 160 in/lbs Loctite and torque to S 160 in/lbs P Torque to E C 1020 in/lbs I REAR OF F WHEELCHAIR I C Loctite and A T Torque to I 75 in/lbs O N S Torque to 160 in/lbs Tighten until snug Loctite and FRONT OF torque to WHEELCHAIR 75 in/lbs 8 - inch Wheels - Torque to 120 in/lbs Pneumatic with Flat-Free Wheel Halves - 9 - inch Wheels - Wheel Halves - Torque to Torque to 75 in/
ページ17に含まれる内容の要旨
HARDWARE TORQUE SPECIFICATIONS PROCEDURE 3 MID-WHEEL DRIVE BASE FRAME HARDWARE T TORQUE SPECIFICATIONS O R Q Loctite and torque to U Torque to FRONT OF 160 in/lbs E 160 in/lbs WHEELCHAIR S P E Torque to C 40 in/lbs I F Torque to I C 1020 in/lbs A T I Tighten O until snug N S Loctite and torque to 75 in/lbs Torque to 160 in/lbs REAR OF WHEELCHAIR Loctite and Torque to 75 in/lbs 8 - inch Wheels - Torque to 120 in/lbs Pneumatic with Flat-Free Wheel Halves - 9 - inch Wheels - Wheel Halves - Torque
ページ18に含まれる内容の要旨
PROCEDURE 3 HARDWARE TORQUE SPECIFICATIONS FRONT-WHEEL DRIVE BASE FRAME HARDWARE T TORQUE SPECIFICATIONS O R Q U REAR OF E Torque to WHEELCHAIR 156 in/lbs Torque to S P 160 in/lbs Torque to E 156 in/lbs C I Torque to F 15 in/lbs I C A T I O N S Torque to Torque to 360 in/lbs 1020 in/lbs 8 - inch Wheels - Torque to 120 in/lbs 9 - inch Wheels - Torque to 160 in/lbs Torque to 156 in/lbs Pneumatic with Flat-Free Wheel Halves - Torque to 160 in/lbs Pneumatic Wheel Halves - 8 - inch - Torque to 18 i
ページ19に含まれる内容の要旨
ARMS PROCEDURE 4 REPLACING CAPTAINS VAN SEAT This Procedure Includes the Following: ARMREST PLATE (FIGURE 2) Replacing Armrest Pads - Captains Van Seats Replacing Captains Van Seat Armrest Plate 1. If necessary, remove the three (3) mounting screws, spacers and locknuts that secure the joystick mount- WARNING ing bracket to the armrest plate. A After ANY adjustments, repair or service 2. Remove armrest pad. Refer to REPLACING ARM- and BEFORE use, make sure that all attach- REST PADS - CAPTAINS V
ページ20に含まれる内容の要旨
PROCEDURE 5 UPHOLSTERY/POSITIONING STRAP REPLACING BACK UPHOLSTERY This Procedure Includes the Following: (FIGURE 2) Replacing Seat Positioning Strap - Captains Van Seats 1. Remove one (1) armrest from the wheelchair. Refer to Replacing Back Upholstery U INST ALLING/REMOVING FLIP BACK ARMRESTS in PROCEDURE 4 of the owner’s manual, 1081227. P WARNING H 2. If applicable, remove the two (2) mounting screws O After ANY adjustments, repair or service and BE- and locknuts that secure the spreader bar
