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Operation/Maintenance
Washer-Extractors
Pocket Hardmount Variable-Speed
PS40 Control
Refer to Page 8 for Model Identification
PHM1397C
PHM1397C
Para bajar una copia de estas instrucciones en español, visite www.comlaundry.com.
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
Part No. F8112201R1
www.comlaundry.com December 2007
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Safety Information.............................................................................. 2 Table of Explanation of Safety Messages........................................................... 2 Important Safety Instructions ............................................................... 2 Contents Safety Decals ........................................................................................ 4 Operator Safety..........................................................................
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Safety Information Explanation of Safety Messages Important Safety Instructions Precautionary statements (“DANGER,” “WARNING,” WARNING and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These To reduce the risk of fire, electric shock, precautions are intended for the personal safety of the serious injury or death to persons when operator, user, servicer, and those maintaining the using your washer, follow these basic machine. precautions:
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Safety Information 9. Do not install or store the washer where it will be 19. Keep washer in good condition. Bumping or exposed to water and/or weather. dropping the washer can damage safety features. If this occurs, have washer checked by a qualified 10. Do not tamper with the controls. service person. 11. Do not repair or replace any part of the washer, or 20. Be sure water connections have a shut-off valve attempt any servicing unless specifically and that fill hose connections are tigh
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Safety Information WARNING CAUTION This machine must be installed, adjusted, Be careful around the open door, and serviced by qualified electrical particularly when loading from a level maintenance personnel familiar with the below the door. Impact with door edges construction and operation of this type of can cause personal injury. SW025 machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment
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Safety Information Operator Safety Safe Operating Environment Safe operation requires an appropriate operating WARNING environment for both the operator and the machine. If questions regarding safety arise, contact the NEVER insert hands or objects into manufacturer immediately. basket until it has completely stopped. Doing so could result in serious injury. Environmental Conditions SW012 • Ambient Temperature. Water in machine will To ensure the safety of machine operators, the freeze at
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Safety Information Input and Output Services DANGER � Water Pressure. Best performance will be realized if water is provided at a pressure of 30 – Do not place volatile or flammable fluids 85 psi (2 – 5.7 bar). Although machine will in any machine. Do not clean the machine function properly at lower pressure, increased fill with volatile or flammable fluids such as times will occur. Water pressure higher than 100 acetone, lacquer thinners, enamel psi (6.7 bar) may result in damage to ma
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Safety Information DirectDrive � A clean power supply free from voltage spikes and surges is absolutely essential for machines Machines equipped with DirectDrive require special equipped with AC inverter drive. Inconsistencies attention with regard to operating environment. (peaks and valleys) in power supply can cause AC inverter drive to generate nuisance errors. � An especially dusty or linty environment will require more frequent cleaning of AC inverter If voltage is above 230 Volt fo
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Safety Information Model Identification Information in this manual is applicable to these models: Medium Speed High Speed CP040PMN1 IP040PMQ1 CP040PHN1 IP040PHQ1 CP040PMQ1 IP040PMX1 CP040PHQ1 IP040PHX1 40 CP040PMX1 IPH40M CP040PHX1 IPH40H Pound CPC40M IPH180 CPC40H JP040PHN1 IP040PMN1 IP040PHN1 JP040PHQ1 CP060PMN1 IP060PMQ1 CP060PHN1 IP060PHQ1 CP060PMQ1 IP060PMX1 CP060PHQ1 IP060PHX1 60 CP060PMX1 IPH60M CP060PHX1 IPH60H Pound CPC60M IPH270 CPC60H JP060PHN1 IP060PMN1 JP060PMQ1 IP060PHN1 JP060PHQ
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Introduction This manual is designed as a guide for the installation Replacement Parts of a washer-extractor equipped with DirectDrive. If literature or replacement parts are required, contact NOTE: All information, illustrations and the source from which the washer-extractor was specifications contained in this manual are based purchased or contact Alliance Laundry Systems LLC on the latest product information available at the at (920) 748-3950 for the name of the nearest time of print
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Operation Machine Familiarization Guide The machine familiarization guide in Figure 2 and Figure 3 identifies major operational features of the washer-extractor. 11 12 6 5 10 13 14 4 3 2 9 8 15 7 1 16 PHM696N 1 Front Service Panel 9 Chemical Service Connection 2 Door Release 10 Water Service Connections (2 std) 3 Door Handle 11 Lubrication Points for Bearings 4 Loading Door 12 Top Service Panel 5 Control Panel 13 Chemical Signal Control Connection 6 Supply Dispenser 14 Power Service Connection
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Operation 4 5 2 3 1 6 RUN PROG 1 2 3 4 5 6 PS40 7 8 9 0 12 PHM1398C 11 10 9 8 7 PHM1398C 1 Stop Button 7 Infra-Red Programming Port 2 Start Button 8 Enter Button 3 Main Display 9 Temperature/Toggle Button 4 Program Number/Alarm Display 10 Up Button 5 Emergency Stop Button 11 Down Button 6 Run/Program Mode Key Switch 12 Number Buttons Figure 3 F8112201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 11
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Operation General Operation Instructions WARNING 1. Make sure machine has been installed properly and that water and electrical services are on. Never use flammable materials of any kind in the machine! Never use any solvent 2. Sort laundry according to care labels, type, etc. other than water! W686 3. Open door and make sure that machine is empty. 4. Load goods to be processed into drum. Operating PS40 Control 5. Close and lock door securely by pushing in on Running a Program: door handle –
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Operation Clearing an Alarm: Tips: 1. Note alarm code flashing on program display in � Always try to load machine as fully as possible. order to look it up and correct problem. Small loads are generally harder on any front loading washer and cannot be processed as 2. Press ENTER button and display will be cleared. efficiently. They use more water per pound and PS40 control will continue running normally. more electrical energy. An alarm code indicates a potential machine problem � Use appr
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Maintenance Routine maintenance maximizes operating efficiency Removing Panels for Maintenance and minimizes downtime. Maintenance procedures described below will prolong life of machine and help Removal of Lower Front Panel prevent accidents. This panel is held on with two screws located at bottom of panel. Remove screws and push panel to right about 1 inch (25 mm). Lift off panel. Once lower WARNING front panel is removed, there is access to steam Be careful when handling sheet-metal di
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Maintenance End of Day Daily 1. Clean AC drive filter: Beginning of Day a. Snap off external plastic cover which contains 1. Inspect water inlet valve hose connections on filter. back of washer-extractor for leaks, cracking or other deterioration. b. Remove foam filter from cover. 2. Inspect steam hose connections for leaks, c. Wash filter with warm water and allow to air cracking or other deterioration (where dry. Filter can be vacuumed clean. applicable). 2. Clean door gasket of residual
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Maintenance The grease must have adequate base oil viscosity Monthly with one of the following ratings: NOTE: Disconnect power to washer-extractor at its � ISO VG 150 (135 – 165 cSt at 40°C or source before performing monthly maintenance 709 – 871 SUS at 100°F) procedures. � ISO VG 220 (198 – 242 cSt at 40°C or Keep the following lubricants on hand for periodic 1047 – 1283 SUS at 100°F) maintenance of machine. � An SAE 40 rating is also acceptable as long as cSt or SUS values are within s
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Maintenance 3. Verify V-belts are properly aligned by checking 7. Clean inlet hose filter screens: pulley alignment. Place a straight edge across a. Turn water off and allow valve to cool, if both pulley faces. The straight edge should make necessary. contact with pulleys in two places. Refer to Figure 4. b. Unscrew inlet hose and remove filter screen. c. Clean with soapy water and reinstall. Replace if worn or damaged. 1 8. Make sure that all hose clamps are tight and all hoses are sec
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Maintenance Quarterly NOTE: Disconnect power to washer-extractor before performing quarterly maintenance procedures. 1. Tighten door hinges and fasteners, if necessary. 2. Tighten anchor bolts, if necessary. 3. Verify that drain motor shield is in place and secure. 4. Check all painted surfaces for bare metal. (Matching gray paint is available from manufacturer.) a. If bare metal is showing, paint with primer or solvent-based paint. b. If rust appears, remove it with sandpaper or by chem
