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Vision T9800HRT
Service Manual
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TABLE OF CONTENTS SECTION 1: MAINTENANCE PROCEDURE …………………3 1. MAINTENANCE CHECK LIST………………………..............................4 2. TENSIONING THE BELT PROCEDURE………………………….……..5-6 3. DECK RE-WAXING PROCEDURE………………………………….……7 4. CLEAN THE GROOVES PROCEDURE…………….................................8 SECTION 2: WIRING DIAGRAM INSTRUCTION……………….9 1. T9800(TM87) MCB WIRING(FOR 110V / 220V)………………………..10 2. T9800(TM87) MCB WIRING DEFINITION OF PIN…………...………..11-12 3. T9800(TM87) CONSOLE WIRING…………………………
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SECTION 1 MAINTENANCE PROCEDURE 3
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MAINTENANCE CHECK LIST PREVENTIVE MAINTENANCE SCHEDULE Vision T9800 TREADMILL Item Daily Weekly Monthly Quarterly Biannual Annual Console Mounting Bolts Inspect Frame Clean Inspect Power Cord Inspect Display Console Clean Inspect Handrail & Handlebar Clean Inspect Front Roller Clean Inspect Rear Roller Clean Inspect Emergency Button Test Running belt Tension Inspect V Belt Clean Inspect Inspect & Deck Re-waxing Re-waxing Running Belt Inspect Clean Control Board (Vacuum) Motor Clean 4
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TENSIONING THE BELT PROCEDURE Caution: Over-tightening of the roller will severely shorten the life of the belt and may cause further damage to other components. Frequency: Every 1 months Running Belt: If when you plant your foot on the belt, you can feel a slipping sensation then the belt has stretched and is slipping across the rollers. This is a normal and common adjustment on a new treadmill. To eliminate this slipping, tension both the rear rollers Allen bolts 1/4 TURN as shown abov
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Drive Belt: If you have tensioned the running belt and are still experiencing a slipping, adjust the tension screw. Then try the treadmill again to check for slipping. 6
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DECK RE-WAXING PROCEDURE Caution: If deck is not to periodical add the waxing, between the deck and running belt will produce great friction make the deck and running belt to burn up and cut down the motor life . Frequency: Every 1 month Parts name: Silicon oil set Parts number: SZTM74SOS Price (USD): 0.6 Use time : 1 Procedure: 1. Loosen the tension bolts at both ends. 2. Pull the belt with your left hand and apply the silicon in the deck with your right hand. (The volume of silicon appl
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CLEAN THE GROOVES PROCEDURE Caution: If dirty grooves in the drive belt, motor and roller pulley, there will be noises while running. Frequency: Every 3 months Procedure: 1.Remove the drive belt and check the grooves in belt for dirt or dust and clean it. 2.Check the grooves in motor pulley for dirt or dust and clean it 3.Check the grooves in roller pulley for dirt or dust and clean it. 8
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SECTION 2 WIRING DIAGRAM INSTRUCTION 9
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T9800(TM87) MCB WIRING(FOR 110V / 220V) P7 P1 P6 J1 P4 J2 P3 P2 P7-------Motor wire P2--------SAFE SW (install software) P6------ on/off switch (power) J1--------RS232 (install software) J2-------Console cable P4--------Elevation cable P1-------Fan power P3--------Speed sensor (RPM) 10
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T9800(TM87) MCB WIRING DEFINITION OF PIN JP1:Elevation cable(6pin/AMP-350762-4) 1 4 5 2 3 6 P4 Pin Name Definition 1 ELVR_+5V Incline place signal test power 2 ELVR_POT Incline place signal 3 ELVR_GND Incline place signal test ground 4 UP Incline motor does move to up 5 DOWN Incline motor does move to down 6 COM Incline motor does turn on power 11
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J2: console cable 20 2 19 1 Pin Definition 1 Console ground 2 Motor Current 3 ELV REF GND 4 POT Wiper of ELV(0-5V) 5 ELV REF VOL.+5V 6 Speed. signal. (0-5V PULSE) 7 Console ground 8 Console ground 9 Console for MCB of the PWM signal 10 Console power 11 Console power 12 Console power 13 Console provide for incline motor UP signal 14 Console provide for incline motor DOWN signal 15 E_STOP 16 TX OUT(RESERVE) 17 RESERVE 18 RX IN(RESERVE) 19 ERR. SIG. 20 Console ground 12
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T9800(TM87) CONSOLE WIRING J15 J16 J1 J14 J13 J11 J5 J13-------Safety Pull Switch J15-------CSAFE 1 (Full csafe function) J11-------Safety Push Switch J16-------CSAFE 2 (Power only port) J5---------Main HR Interface J1---------RS232 (install software) J14-------Console cable 13
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T8900(TM87) CONSOLE WIRING DEFINITION OF PIN J14:20-pin console cable 19 1 20 2 J14 Pin Definition 1 Console ground 2 Motor Current 3 ELV REF GND 4 POT Wiper of ELV(0-5V) 5 ELV REF VOL.+5V 6 Speed. signal. (0-5V PULSE) 7 Console ground 8 Console ground 9 Console for MCB of the PWM signal 10 Console power 11 Console power 12 Console power 13 Console provide for incline motor UP signal 14 Console provide for incline motor DOWN signal 15 E_STOP 16 TX OUT(RESERVE) 17 RESERVE 18 RX IN(RESERVE) 19
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J13: Safety Pull Switch J11: Safety Push Switch J13 J11 2 1 2 1 Pin Name Definition Pin Name Definition 1 SS OUT Safe key 1 SS OUT Safe key 2 SS IN Console ground 2 SS IN Console ground J5: Main HR Interface 3 2 1 Pin Name Definition 1 HR2 Pulse Board signal 2 VCC Console power (+5V) 3 GND Console ground 15
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T9800(TM87) Electrical block diagram for 110V 16
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T9800(TM87) WIRING DIAGRAM INSTRUCTION for 110V 17
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T9800(TM87) Electrical block diagram for 220V 18
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T9800(TM87) WIRING DIAGRAM INSTRUCTION for 220V 19
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SECTION 3 CONSOLE FUNCTIONAL FLOW DIAGRAM 20
