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QUEST JUICE
2 and 4 Flavor
Training Manual
Release Date: April 12, 2004
Publication Number: TP00968
Revision Date: November 23, 2004
Revision: C
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
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Quest Juice Training Manual The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or varia- tions of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, an
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Quest Juice Training Manual TABLE OF CONTENTS Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Dimensions & Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Quest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Quest Juice Training Manual Removal of Merchandiser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Removal of the Switch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Removal of the Pump Platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Removal of the Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Removal of Pa
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Quest Juice Training Manual OVERVIEW PRODUCT DESCRIPTION Left Side Rear Compressor Pump deck Condenser harness fan motor 1 and 2 and bracket Dispensing nozzles Door harness Ice bath Transformer Right Side Door latch Key lock Pump deck harness 3 and 4 Concentrate Water solenoid cooling cabinet and strainer The Quest Juice Dispenser uses an ice/water bath system to cool both the potable water supply and the concentrate cabinet. To achieve cooling capabilities we use an agitator/recalculati
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Quest Juice Training Manual DIMENSIONS & CAPACITIES Quest Dispense Rate ........................................1.0 – 2.2 oz./sec. Electrical rating .......................................115 VAC, 60 Hz, 15 amp dedicated circuit ................................................................220 VAC, 50Hz Dimensions .............................................29.3” H, 24.3” D Condenser clearance..............................4” back, 12” top Water Connection...................................3/8
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Quest Juice Training Manual SYSTEM DETAILS WATER Water Quality Water quality has an affect on juice dispensing systems. • odor • taste • clarity/foaming Water filtration is recommended to assure the best beverage taste. Water Flow Inlet water pressure should be regulated to 45 to 50 psi max. (3.1 bar) to prevent damage to pump tub- ing. Minimum flowing pressure must be 20psi. Flow Rates Adequate water flow is necessary and must be at least 3.0 ounces per second (89ml) at the inlet to t
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Quest Juice Training Manual INTRODUCTION PREVIEW QUESTIONS Check your current knowledge by taking a few minutes to answer the following questions: 1. The ice bank control is adjustable? _____ True _____ False 2. The transformer does NOT control the cooling system? _____ True _____ False 3. Condenser airflow passes over the compressor first? _____ True _____ False 4. ”Ratio” refers to the amount of water required to dilute one part of concentrate? _____ True _____ False 5. O-rings may be installe
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Quest Juice Training Manual INSTALLATION COUNTER LOCATION The minimum airflow clearance is: 4” (10.16 cm) in back and 12” (30.48 cm) on top and open to the front. IMPORTANT: Condenser air is drawn in from the bottom of the rear panel and discharged out the top of the rear panel. Failure to maintain clearance space will reduce capacity of the unit and cause premature compressor failure. FILLING THE ICE BATH The fill tube is located behind the splash panel. Use the water supply line to fill the
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Quest Juice Training Manual CONCENTRATE HANDLING & LOADING It is recommended that the concentrate be thawed in a refrigerated 35°F-40°F (1.6°C-4.4°C) compart- ment for a minimum of 48 hours prior to loading into the Quest Juice Dispenser. WARNING: Concentrate must be completely thawed and within the temperature range of 35°F- 40°F (1.6°C-4.4°C) prior to loading. Failing to supply concentrate inside the recommended tem- perature range, especially below 35°F (1.6°C), will cause an out of brix drin
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Quest Juice Training Manual BRIXING PROCEDURE NOTE: If concentrate is not properly thawed, it will adversely affect the amount of concentrate dispensed. Thawed product should be between 35°F/1.6°C to 40°F/4.4°C. NOTE: You can not dispense drinks with the door open. SUPPLIES • 1-Small 12 oz. cup (354.8 ml) • 1-Large 21 oz. cup (621.1 ml) • 1-Straw • Paper Towel • 1-Thermometer • 1-Refractometer • Concentrate Separator (720601323) Your will also need a flat blade screwdrive
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Quest Juice Training Manual Pump Speed Switch The pump speed switch has two settings, low and high. For most dispensing situations high speed will be the preferred speed. Most concentrates use this setting. Low speed is only used when the water pres- sure is at the low end of the range (25 PSI or less) and the concentrate is a very thin viscosity such as apple or cranberry. Low speed cuts the output voltage to 18VDC. Using a water booster system to increase the flowing pressure to the recommen
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Quest Juice Training Manual PLANNED MAINTENANCE SCHEDULE DAILY Flush System: 1. Move Dispense/Flush levers located on the platform assembly in the refrigerated cabinet to the “Flush” position. Place an empty cup on the drip tray below each dispense nozzle. 2. Close the door and depress each dispense button for 2-3 sec- onds or until clear water flows from each dispense nozzle. 3. Return the Dispense/Flush levers to the “Dispense” position. 4. Press each dispense button for 1-2 seconds to relea
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Quest Juice Training Manual Step 2 - Sanitize Pump System 1. Fill a clean concentrate container with 2 quarts (1.9L) of fresh sanitizing solution. 2. Place handles in the “dispense” position and close the door. 3. Press and hold the dispense button for 90 seconds then stop. Allow sanitizing solution to remain in the lines for 5 minutes. 4. After 5 minutes, dispense the remaining sanitizing solution. Step 3 - Prepare Dispenser for Use 1. Replace sanitizing solution container with a concentrate c
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Quest Juice Training Manual ANNUALLY Replace Pump Tubing: A replacement pump tubing kit, part#45098, is available. The kit consists of one pre-cut length of pump tubing, two white plastic hose clamps, and instructions. Removing Pump Platform(s): 1. Remove the concentrate containers from the dispenser and place them in a refrigerator. 2. Remove the cabinet shelf that the con- centrate containers sit on. 3. Flush the system prior to removing the pump platform (refer to the Daily sec- tion lo
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Quest Juice Training Manual 8. While holding the pump halves together with your hand, reinsert the four screws and tighten using a crisscross pattern as shown. The screws should be tightened about 1/4 turn beyond snug. 9. Insert the two concentrate delivery tubes into the pump tubing ends and secure them using the new hose clamps supplied in the kit. Be sure to use pliers to squeeze and tighten the hose clamps. Fig. 3 Publication Number: TP00968 - 12 - © 2004, IMI Cornelius Inc.
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Quest Juice Training Manual MECHANICAL SECTION REMOVAL OF MERCHANDISER 1. Remove (6) screws from the top, the front, 1 2 and the side of the door (as shown). 3 4 5 6 NOTE: You now have access to the ballast and light panel. NOTE: Remember the door switch is used to reset the refill light. Ballast Assembly NOTE: The pumps can not be operated with the door in the open position. NOTE: Trying to bypass the door switch dur- ing the Brixing/Ratio procedure will result in longer pull down times an
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Quest Juice Training Manual REMOVAL OF THE SWITCH PANEL 1. Remove (2) screws from behind the right and 1 2 left flavor tabs and the (2) screws from the front underside of the switch panel assembly. 4 3 NOTE: The switch harness is marked 1-4 and the connectors are indexed. 2. Remove (3) screws to replace a dispensing switch, if necessary. NOTE: If a change of dispensing venue is required (push to portion) Cornelius makes available a complete lower door assembly to expedite this change. Pub
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Quest Juice Training Manual REMOVAL OF THE PUMP PLATFORMS 1. Remove the cabinet shelf by lifting it up and pulling it forward. 2. Pull the front flap out and up. 3. Remove the dispensing nozzles by turning them 1/4 turn clockwise and pulling down. 4. Pull the locking latch forward and lift the platform up and pull it forward slightly. © 2004, IMI Cornelius Inc. - 15 - Publication Number: TP00968
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Quest Juice Training Manual 5. Press the release button on the water connector to release the platform. 6. Disconnect the platform electrical connector by squeezing the release tabs on either side of the con- nector and pulling straight back. The platform can now be removed from the cabinet. Publication Number: TP00968 - 16 - © 2004, IMI Cornelius Inc.
