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Assembling and Maintaining
the UBK 815
Upright Exercise Bike
Precor Incorporated UBK 815 PAG/OM 300862-141 rev B
20031 142nd Avenue NE Warranty #36286-113
P.O. Box 7202 4 August 2010
Woodinville, WA USA 98072-4002
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Assembling and Maintaining the UBK 815 Upright Exercise Bike
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Edition Information ASSEMBLING AND MAINTAINING THE UBK 815 UPRIGHT EXERCISE BIKE P/N 300862-141 rev B Copyright © August 2010 Precor Incorporated. All rights reserved. Specifications subject to change without notice. Trademark Note Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners. Intellectual Property Notice Precor is widely recogn
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Important Safety Instructions Read the following precautions thoroughly before you begin assembly, and save them afterward for future reference. Safety Precautions Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices. These precautions include the following: Read all instructions in this guide
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4 Assembling and Maintaining the UBK 815 Upright Exercise Bike Use the power adapter provided with the equipment. Plug the power adapter into an appropriate, grounded power outlet as marked on the equipment. Keep the power cord or optional power adapter and plug away from heated surfaces. Route power cables so that they are not walked on, pinched, or damaged by items placed upon or against them, including the equipment itself. Ensure the equipment has adequate ventilation. Do not
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Important Safety Instructions 5 Do not set anything on the stationary handrails, handlebars, control console, or covers. Place liquids, magazines, and books in the appropriate receptacles. CAUTION: DO NOT remove the cover, or you may risk injury due to electric shock. Read the assembly and maintenance guide before operating. There are no user-serviceable parts inside. Contact Customer Support if the equipment needs servicing. For use with single phase AC supply only. Educating
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6 Assembling and Maintaining the UBK 815 Upright Exercise Bike In accordance with the European WEEE Directive, electrical and electronic equipment (EEE) is to be collected separately and to be reused, recycled, or recovered at end of life. Users of EEE with the WEEE label per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to customers for the return, recycling, and recovery of WEEE. Customer par
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Important Safety Instructions 7 Radio Frequency Interference (RFI) This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commer
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8 Assembling and Maintaining the UBK 815 Upright Exercise Bike 120 V and 240 V Equipment Designated for U.S. Markets Note: If you are not installing this equipment in the United States or Canada, this section does not apply to you. You should have received a power cable that meets your local electrical code requirements along with the equipment. If you need additional help with the power connections for the equipment, contact your Precor authorized dealer. Precor exercise equipment th
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Important Safety Instructions 9 The grounding plug on a treadmill or power supply looks like the plug shown in one of the following two figures. The power outlet must have the same configuration as the plug. Important: Do not use any power cord adapter with this product. Figure 1: 120-volt, 20-amp power plug Figure 2: 240-volt, 20-amp power plug
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10 Assembling and Maintaining the UBK 815 Upright Exercise Bike Obtaining Service Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com.
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Table of Contents Edition Information ..................................................................... 2 Trademark Note .................................................................................... 2 Intellectual Property Notice ............................................................... 2 Important Safety Instructions .................................................... 3 Safety Precautions ................................................................................ 3
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12 Assembling and Maintaining the UBK 815 Upright Exercise Bike Self-Powered Features ............................................................... 31 Informational Displays Prior to Shutdown ................................... 32 Symptoms of a Low Battery ............................................................. 32 Using the Optional Power Adapter ................................................ 33 The Optional Power Adapter Kit .....................................................
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Chapter 1 Assembling the Exercise Bike Important: The instructions in the following procedures are described from the perspective of a person standing directly in front of the equipment (that is, on the opposite side of the control console from a person using the equipment). These descriptions may not match the names of certain parts in the parts list, because such parts are named relative to the back of the equipment. To prepare the exercise bike for assembly: Open the box and asse
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14 Assembling and Maintaining the UBK 815 Upright Exercise Bike Unpacking the Equipment The shipping container for Precision Series exercise bikes consists of the following items: Wooden pallet Cardboard base Cardboard cover Do not attempt to move the equipment off of WARNING the pallet by yourself. Have at least one other person help you, and use safe lifting techniques. To unpack the bike: 1. Carefully remove all staples securing the cover to the cardboard base. 2. Lift t
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Assembling the Exercise Bike 15 Hardware Kit (not to scale) Before you begin the assembly, verify that the following hardware items are packed with the equipment. Fasteners Quantity ⁵₁₆-inch x ³₄-inch 4 sockethead screw ¹₄-inch x ³₄-inch 4 buttonhead screw #8 x ⁵₈-inch 2 self-tapping screw Upright support 2 mounting screw Required Tools ³₈-inch hex wrench ¹₄-inch hex wrench ⁵₃₂-inch hex wrench #2 Phillips screwdriver Wire cutter
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16 Assembling and Maintaining the UBK 815 Upright Exercise Bike Installing the Upright Support and Cables Before you begin this procedure, retrieve the cables for the console that you plan to install on this exercise bike, or for any Cardio Theater® equipment that you plan to install on the console. Note: If you are not installing Cardio Theater equipment on this bike, you do not need to complete the first procedure in this section; skip ahead to the following procedure. If you are in
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Assembling the Exercise Bike 17 4. Remove the four #10 x 1-inch self-tapping screws holding the left side cover in place, then pull the cover away from the body assembly. Guide the cover around the pedal crank, then remove it and set it aside. Figure 5: Side cover removal 5. Slide the jack panel out of its bracket in the right side cover. To install the upright support and prepare the cables for connection to the console: 1. Remove the tape holding the base unit data cable in place
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18 Assembling and Maintaining the UBK 815 Upright Exercise Bike 7. Slide the upright support into position so that its screw holes line up with the corresponding holes on the body assembly, as shown in the following illustration. Note: If the support is positioned correctly, it rests on a metal tab in the upright support channel. Figure 6: Upright support insertion Important: In the following step, be extremely careful not to trap or pinch any of the cables between the mounting screw