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Pantone 425 C WARNING Improper vehicle use can result in SEVERE INJURY or DEATH. NEVER CARRY ALWAYS USE NEVER USE NEVER USE PASSENGERS AN APPROVED ON PUBLIC WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate: S without proper training or instruction. S at speeds too fast for your skills or the conditions. S on public roads - a collision can occur with another vehicle. S with a passenger - passengers affect balance and steering and increase risk of losing control. ALWAYS: S
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The text is printed on 100% recycled with 40% post-consumer waste (PCW).
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WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles • All-terrain vehicles (ATVs) ® • RANGER utility vehicles ® • Victory Motorcycles Always follow the instructions and recommendations in this manual. The manual contains instructions for minor maintenance, but informa- tion about major repairs is outlined in the Polaris Service Manual and ® should b
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POLARIS, THE WAY OUT, TRAIL BOSS and TRAIL BLAZER are registered trade- marks of Polaris Industries Inc. Copyright 2009 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrep- ancies may result between the actual vehicle and the information presented in this publi- cation. Depictions and/or procedures in this pu
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TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Features and Controls . . . . . . . . . . . . . . . . . . . 20 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Emission Control Systems . . . . . . . . . . . . . . . 48 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Polaris Products. . . . . . . . . . . . . . . . . . . . . . . . 97 Troubles
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INTRODUCTION The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. WARNING A WARNING indicates a hazardous situation which, if not avoided, may result in death or serious injury. CAUTION A CAUTION indicates a hazardous situation which, if not avoided, may result
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INTRODUCTION WARNING Failure to follow the warnings in this manual can result in serious injury or death. This Polaris vehicle is not a toy and can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions. Read and understand your owner's manual and all warnings before operating this Polaris vehicle. Safety Training When you purchased your new Polaris vehicle, your dealer offered a hands-on safety training cour
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INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost. VIN #### Key Number Vehicle Model Number: ___________________________________________________ Frame VIN: ____________
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SAFETY WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures. Equipment Modifications We strongly recommend that consumers do not install on a Polaris vehi- cle any equipment that may increase the speed or power of the vehicle, or make an
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SAFETY Safe Riding Gear Always wear appropriate clothing when riding a Polaris vehicle. Wear protective clothing for comfort and to reduce the chance of injury. Eye Protection Long Helmet Sleeves Gloves Long Pants Boots Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a Polaris vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label. Approved helmets
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SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When- ever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean. Gloves Off-road style gloves with knuckle pads are the best for comfort and protection. Boots The best footwear is
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SAFETY Operator Safety Read and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating the vehicle. Never operate this vehicle without proper instruction. Take a training course. Beginners should receive training from a certified instructor. Contact an authorized Polaris dealer or visit the Polaris web site at www.polarisindustries.com. Never permit others to operate the vehicle unless they have read and under- stand this manua
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SAFETY Operator Safety Always wear an approved helmet that fits properly. Wear eye protection (goggles or face shield), gloves, boots, long sleeves and long pants. Never consume alcohol or drugs before or while operating this vehicle. Never operate at excessive speeds. Travel and turn at speeds appropriate for the terrain, visibility, operating conditions and your experience. Never attempt jumps or other stunts. 11
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SAFETY Operator Safety Always inspect your Polaris vehicle before each use to verify that it's in safe operating condition. Follow the inspection and maintenance procedures outlined in this manual. See page 31. Keep both hands on the handlebars. Keep your feet on the footrests. Always travel slowly when operating on unfamiliar terrain. Use extra caution. Use caution when operating on rough, slippery or loose terrain. Always follow the procedures outlined in this manual for turning. See pa
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SAFETY Operator Safety If the vehicle has been involved in an accident, always have an authorized Polaris dealer inspect the entire vehicle for possible damage, including (but not limited to) brake, throttle and steering systems. Never operate on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills. Avoid climbing hills steeper than 25 °. Always follow the procedures outlined in this manual for climbing hills. See page 37. +25 ° A
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SAFETY Operator Safety Always follow the procedures outlined in this manual for operating over obstacles. See page 42. Always follow the procedures outlined in this manual for operating on slippery or loose surfaces. Use extra caution. Always avoid skidding or sliding. See page 36. Always follow the procedures outlined in this manual for driving through water. Never drive through deep or fast-flowing water. See page 41. Always follow the procedures outlined in this manual for driving in rev
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SAFETY Operator Safety Never exceed the stated load capacity for your vehicle. Cargo must be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for carrying cargo or towing. Allow a greater distance for braking. Never operate this vehicle on a frozen body of water. Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting. Always unlock the steering before starting the engine. See page 26.
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SAFETY Safety Labels and Locations Warning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If an informational or graphic label becomes illegible or comes off, con- tact your Polaris dealer to purchase a replacement. Replacement safety labels are provided by Polaris at no
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SAFETY Safety Labels and Locations Discretionary Warning General Warning WARNING • Never operate this ATV on HILLS steeper than 25 degrees 25 °. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill. • REVERSE operation can be dangerous even at low speeds. Steering becomes difficult. To prevent loss of control, avoid sudden braking or sharp turns. Discretionary 7175511 Warning Rack Warning, Front and Rear (Trail Boss) WARNING • DO NOT T
