ページ1に含まれる内容の要旨
EP-200 Series
Pump
Installation,
Operation &
Service Manual
!"
ページ2に含まれる内容の要旨
ページ3に含まれる内容の要旨
TABLE OF CONTENTS SECTION 1: Heating System Safety ............................1 1.1 Manpower Requirements ...................................1 SECTION 2: Installer Responsibility............................2 2.1 Corrosive Chemicals...........................................2 2.2 National Standards and Applicable Codes .........2 SECTION 3: Unpacking the Pump ...............................2 3.1 Open Shipping Cartons ......................................2 SECTION 4: Major Components ...........
ページ4に含まれる内容の要旨
ページ5に含まれる内容の要旨
TABLE OF FIGURES Figure 1: Major Component Descriptions .......................3 Figure 2: Pump Discharge Orientation / Impeller Rotation Direction ..............................6 Figure 3: Pump Assembly...............................................7 Figure 4: Motor Shaft Seal Assembly..............................8 Figure 5: Wall Bracket Assembly ....................................9 Figure 6: Wall Mounting Angle Assembly........................9 Figure 7: Wall Mounting ......................
ページ6に含まれる内容の要旨
ページ7に含まれる内容の要旨
SECTION 1: HEATING SYSTEM SAFETY SECTION 1: HEATING SYSTEM SAFETY Your Safety is Important to Us! This symbol is used throughout the manual to notify you of possible fire, electrical or burn hazards. Please pay special attention when reading and follow- ing the warnings in these sections. Installation, Service and Annual Inspection of heater and pump must be done by a contractor qualified in the installation and service of gas-fired heating equipment. Read this manual carefully before inst
ページ8に含まれる内容の要旨
EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL of these compounds is suspected. Warranty will be invalid if the SECTION 2: INSTALLER RESPONSIBILITY heater is exposed to halogenated hydrocarbons. The installer is responsible for the following: 2.2 National Standards and Applicable Codes To install the pump and electrical supplies, in accordance with applicable specifications and All Appliances must be installed in accordance with codes. Roberts-Gordon recommends the installer
ページ9に含まれる内容の要旨
SECTION 4: MAJOR COMPONENTS SECTION 4: MAJOR COMPONENTS FIGURE 1: Major Component Descriptions EP-201 Pump Assembly - 01312001 Pump Scroll Assembly - 01394400 EP-203 Pump Assembly - 01312002 Inlet Plate Assembly - 01327400 Pump Boot 4" (10 cm) - 91412800 Band Clamp 4" (10 cm) - 91901300 Bird Screen 4" (10 cm) - 01365400 Mounting Angle - 01365000 Pressure Switch - 90430600 3
ページ10に含まれる内容の要旨
EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL 4.1 Standard Parts List Table 1: EP-201 Pump Package (P/N 02716305) Part No. Description Quantity Box 1 of 2 01312001 EP-201 Pump Assembly 1 ® 127102NA 1 CORAYVAC Installation, Operation and Service Manual Box 2 of 2 01311700 EP-200 Series Accessory Package 1 91901300 Band Clamp, 4" 4 92113900 Hex Nut 6 93413912 Bolt (5/16" -18" x 3/4") 6 94273914 Bolt (5/16" -18" x 7/8") 16 95211600 Flat Washer (5/16") 28 96411600 Lockwasher (5/16")
ページ11に含まれる内容の要旨
SECTION 4: MAJOR COMPONENTS Table 2: EP-203 Pump Package (P/N 02712034) Part No. Description Quantity Box 1 of 2 01312002 EP-203 Pump Assembly 1 ® 127102NA 1 CORAYVAC Installation, Operation and Service Manual Box 2 of 2 01311700 EP-200 Series Accessory Package 1 91901300 Band Clamp, 4" 4 92113900 Hex Nut 6 93413912 Bolt (5/16" -18" x 3/4") 6 94273914 Bolt (5/16" -18" x 7/8") 16 95211600 Flat Washer (5/16") 28 96411600 Lockwasher (5/16") 6 01327400 Inlet Plate Assembly 1 01365400 Bird Screen,
ページ12に含まれる内容の要旨
EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL SECTION 5: PUMP INSTALLATION 5.1 Pump Assembly Instructions 5.1.1 Determine Orientation of Pump Discharge 5.1.2 Attaching Pump Scroll To ensure your safety, and comply with the terms of After determining the correct orientation of the pump the warranty, all units must be installed in accor- scroll outlet, attach the pump scroll to the pump dance with these instructions. frame as follows: Place Flat Washer (P/N 95211600), on the 5/
ページ13に含まれる内容の要旨
SECTION 5: PUMP INSTALLATION FIGURE 3: Pump Assembly -.)/01.2*&
'.
(")/$34
& &
).25 + )* + $!!
! , 102"
%' ( Description Part Number Description Part Number Pressure Switch 90430600 Inlet Plate Assembly Kit 01327400 Pump Scroll 01394400 Gaskets (2) 91406940 Rubber Mounts 91906100 Inlet Plate 01327400 Impeller 01394602 Accessory Bag (8 bolts, 8 flat washers) 01311702 5.1.3 Attachin
ページ14に含まれる内容の要旨
EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL FIGURE 4: Motor Shaft Seal Assembly &
,
& & 8
& 6" ),
!
6" 7,
Description Part Number EP-201 Motor 90604500 EP-203 Motor 90604501 Motor Shaft Seal 02757500 Pump Scroll 01394400 Impeller 01394602 ,
& 9! Inlet Plate Assembly 01327400 Pressure Switch 90430600 5.1.4 Install Motor Shaft Seal Separate the motor shaft seal at the pre-cut score
ページ15に含まれる内容の要旨
SECTION 5: PUMP INSTALLATION 5.2 Pump Suspension The standard method of mounting the EP-200 pump is on an outside wall and venting directly through the wall. ( )* The pump may be mounted by using mounting 3 "
angles as shown in Figure 5. The two mounting "
" . angles form a mounting platform to which the pump 455,676.- will be attached. '
Attach the mounting frame to the wall using ancho
ページ16に含まれる内容の要旨
EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL FIGURE 7: Wall Mounting -*?2*')) 0 7 ( : &
-.2*')/ ( -"/* >
') 1")- ( , 9 1* ')12 ( ) *' - ( 7=*'== ( 2-* 7 -*'27 ( ' )/ ( 1* ')12 (
+ ! ))-* & ' !( ' = ( -"/* ') 1")- ( 1*"2* -*02*')) 0 7 ( ')12" 7 ( : &
& $!!
$ , ' *') (+!( ! *') ( '&
( +! 5.2.2
ページ17に含まれる内容の要旨
SECTION 5: PUMP INSTALLATION FIGURE 9: Condensate Check Valve ; Description Part Number Condensate Valve Assembly 01327001 )* +
@)*0A*
' ( B
D ! 7/*,
7. * ! ! B C ! ,!
7. *
FIGURE 10: Condensate Tee - Discharge Side *') ( ,
ページ18に含まれる内容の要旨
EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL SECTION 6: MOTOR WIRING 6.1 Prior to Operation Prior to operation of the pump in the heating system, operation and proper rotation of the impeller must be verified. IMPORTANT: Improper rotation of the impeller will not produce the vacuum required for proper system operation. The EP-201 motor must be wired for clockwise or
ページ19に含まれる内容の要旨
SECTION 7: VENTING SECTION 7: VENTING 7.3 Horizontal Venting The vent material must be either porcelain coated # 3 ;)* tubing 4" (10 cm) O.D. (P/N 9141030D), heat treated 1
aluminized tubing 4" (10 cm) O.D. (P/N 91409408), heat treated aluminized tubing 6"(15 cm) O.D. (P/N ) E0009105) or single wall flue pipe minimum 26 Ga.
Vent length be limited to less than 30' (9 m). If using
ページ20に含まれる内容の要旨
EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL FIGURE 13: Side Wall Venting )2* " * 0 / " ) ) 0 ) 4'7 ( :
&
,0 6! ' . ( *') (& ; .+! )2* " * 0
+ ! / " ' !( ) ) 0 *') ( C+
+H
C9)"/* ')- ( C+
-* *') 1 ) ($
+H
C9)"/* -*') 1 (& ; ')- ( C+
-4'1- (76! ,
