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MODEL W1828
12" DISC SANDER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 4/11)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © MAY, 2011 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#14118TS Printed in China
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to
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INTRODUCTION SAFETY ELECTRICAL SETUP OPERATIONS MAINTENANCE SERVICE PARTS Contents INTRODUCTION .....................................2 ACCESSORIES ...................................... 21 Woodstock Technical Support ..................2 MAINTENANCE .................................... 22 Machine Specifications ..........................3 General .......................................... 22 Controls and Features ...........................5 Cleaning ......................................... 22 S
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Model W1828 (For Machines Mfg. Since 4/11) INTRODUCTION Woodstock Technical Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
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INTRODUCTION Model W1828 (For Machines Mfg. Since 4/11) MODEL W1828 SHOP FOX 12" DISC SANDER Motors Main Type..................................................................................... TEFC Capacitor Start Horsepower................................................................................................. 1 HP Voltage...................................................................................................... 110V Phase...................................................
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Model W1828 (For Machines Mfg. Since 4/11) Product Dimensions Weight........................................................................................................... 68 lbs. Width (side-to-side) x Depth (front-to-back) x Height.............................. 18 x 17-3/8 x 14-1/2 in. Footprint (Length x Width).............................................................................. 13 x 10 in. Shipping Dimensions Type..................................................................
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INTRODUCTION Model W1828 (For Machines Mfg. Since 4/11) Controls and Features Sanding Disc Motor ON/OFF Switch w/Disabling Key Work Table Miter Gauge Dust Port Table Tilt Work Table Lock Handle Rubber (1 of 2) Foot Figure 1. Model W1828 controls and features. READ and understand this entire manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading! -5-
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Model W1828 (For Machines Mfg. Since 4/11) SAFETY SAFETY For Your Own Safety, Read Manual Before Operating Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident preventi
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SAFETY Model W1828 (For Machines Mfg. Since 4/11) APPROVED OPERATION. Untrained operators STABLE MACHINE. Unexpected movement during can be seriously hurt by machinery. Only operations greatly increases the risk of injury allow trained or properly supervised people and loss of control. Verify machines are to use machine. When machine is not being stable/secure and mobile bases (if used) are used, disconnect power, remove switch keys, locked before starting. or lock-out machine to prevent una
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Model W1828 (For Machines Mfg. Since 4/11) Additional Safety for Disc Sanders DISC DIRECTION. Only sand on the downward- WORKPIECE INSPECTION. Nails, staples, knots, moving left side of the sanding disc. Sanding or other imperfections in the workpiece can on the upward-moving right side of the be dislodged and thrown from the sander sanding disc forces the operator to rely only at a high rate of speed into the operator or on hands (rather than the table) for support, bystanders, or cause dam
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ELECTRICAL Model W1828 (For Machines Mfg. Since 4/11) ELECTRICAL Availability Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable codes and standards.
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Model W1828 (For Machines Mfg. Since 4/11) Grounding & Plug Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of Serious injury could occur if you con- electric shock by providing a path of least resistance for nect the machine to power before electric current. completing the setup process. DO NOT connect to power until instructed later This machine is equipped with a power cord that has an in this manual. equipment-
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SETUP Model W1828 (For Machines Mfg. Since 4/11) SETUP Needed for Setup The following are needed to complete the setup process, but are not included with your machine. Description Qty • Safety Glasses ..............................................1 • Cleaner/Degreaser ............................ As Needed • Disposable Shop Rags ......................... As Needed • Dust Collect ion System ...................................1 • Dust Hose 2" .........................................
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Model W1828 (For Machines Mfg. Since 4/11) Machine Placement Cleaning Machine • Workbench Load: This machine distributes The table and other unpainted parts of your a heavy load in a small footprint. Some disc sander are coated with a waxy grease that workbenches may require additional bracing protects them from corrosion during shipment. to support both machine and workpiece. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine- • Working Clearances: C
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SETUP Model W1828 (For Machines Mfg. Since 4/11) Bench Mounting We strongly recommend that you mount your sander to a workbench to prevent it from moving during operation. Before doing so, remove the included feet. An unexpected Bolt movement could result in an injury or property damage. When you have chosen the location to mount the sander, Flat Washer the strongest option is a "Through Mount" where holes are drilled all the way through the workbench, and hex bolts, Machine Base washers,
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Model W1828 (For Machines Mfg. Since 4/11) Power Connection After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply. To avoid unexpected startups or property damage, use the following steps whenever connecting or disconnecting the machine. Connecting Power 1. Turn the machine power switch OFF. 2. Insert the power cord plug into a matching power supply receptacle. The machine is now connected to the power so
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SETUP Model W1828 (For Machines Mfg. Since 4/11) Test Run Test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly. If, during the test run, you cannot easily locate the source Projectiles thrown from this machine of an unusual noise or vibration, stop using the machine could cause serious eye injury
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Model W1828 (For Machines Mfg. Since 4/11) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any READ and understand this entire instruc- opera
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OPERATIONS Model W1828 (For Machines Mfg. Since 4/11) Disabling ON/OFF Switch The ON/OFF switch can be disabled by removing the switch disabling key, as shown in Figure 12. Disabling the switch in this manner can prevent unauthorized operation Children or untrained people can be of the machine, which is especially important if the seriously injured by this machine. This machine is not stored inside an access-restricted building. risk increases with unsupervised oper- ation. To help prevent
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Model W1828 (For Machines Mfg. Since 4/11) Choosing Sandpaper Stock Inspection and The Model W1828 uses a 12" adhesive-backed Requirements sanding disc. Some workpieces are not safe or may require modification before they are safe to sand. There are many types of sanding discs to Before sanding, inspect all workpieces for the choose from. We recommend aluminum oxide following: for general workshop environments. Below is a chart that groups abrasives into different classes • Material Ty
