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MODEL H8192
1" BELT/8" DISC
COMBINATION SANDER
OWNER'S MANUAL
COPYRIGHT © AUGUST, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS9703 PRINTED IN CHINA
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Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Machine Data Sheet ................................
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INTRODUCTION Foreword Contact Info If you have any comments regarding this manual, We are proud to offer the Model H8192 please write to us at the address below: 1" Belt/8" Disc Combination Sander. This machine is part of a growing Grizzly family of fine Grizzly Industrial, Inc. woodworking machinery. When used according C /O Technical Documentation Manager to the guidelines set forth in this manual, you can P.O. Box 2069 expect years of trouble-free, enjoyable operation Bellingham, WA 9
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Machine Data Sheet � � � � � � �� � � � �� � � � � � � � �� � � � �� �� � � � � �� � �� � � � � �� � � � � � � � �� �� � �� � � � � �� � � � � �� � � � � �� � � � � � � � �� �� � � �� � �� � � � � �� � � � � � � � � ������ ����� ��� ��� ����� ������� ����� ����� ������ ������� ���� ��������������������������������������������������������������� � ������������������������������������������������������������������������������������������� ������ ����� �������� ����������� � ������� ���������������
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Identification B A C D F E G H P L I J M O K N Figure 1. Model H8192 identification. A. Sanding Belt 1" x 42" I. Motor B. Sanding Belt Tracking Knob J. Disc Table Angle Scale C. Sanding Disc 8" K. Disc Table Lock Handle D. Miter Gauge L. Disc Dust Port E. Disc Table M. ON/OFF Switch with Disabling Key F. V-Belt Safety Cover N. Rubber Machine Feet G. Sanding Belt Safety Cover O. Sanding Belt Table Lock Handle H. Sanding Belt Dust Port P. Sanding Belt Table -4- Model H8192 1" Belt/8" Disc Combo Sa
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� � � �� � �� � �� � � � �� � � � �� � � � �� � � �� � � � � � � �� � � � �� � � � � � � �� � � �� � � � � � �� � � � � ��� � � � � � � � � �� � � � �� � � � � � � � � � �� � � � � � � �� � �� � � � � � �� � � � � � � �� � �� � �� � � � � � � �� � �� �� � � � � � � � � �� � �� � � � � � � � �� � � � � � � ���� � � � � �� � � � � �� � � � �� � � � � � �� �� � �� �� � � � � � �� � �� � � � � � � �� � � �� � � � � � �� � � � � �� � � � � � � � �� � �� � � � � � �� � � �� � � � � �� � �� � � � � � �
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� � � � � �� � � � � � � �� � � � �� � � �� � � � � � � � � � ��� ����� ������ �������� ���� ���� � ���� � � � � � � � � � � � � � � � � � � � � � � � � � �� � � � � � � � � � � � � � � � � � � � � � � � � � � � �� ���������� ����� �� ������ ��� ��������� ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � �� � ����� ���� ���������� ��������� ������� ���� � ���������� ������������� ���� ����� ���� �������� ���� ���������� �� � ����������� ���� � � � � � � � � � � � � � � � � � � � � � � �
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Additional Safety Instructions for Belt and Disc Sanders 1. RESPIRATOR AND SAFETY GLASSES. 6. UNATTENDED OPERATION. Never leave Always wear a respirator and safety glasses the machine running attended. while operating the sander. Dust and chips are created when sanding. Some debris will 7. DUST COLLECTION SYSTEM. Always be ejected, becoming hazards to the eyes operate the sander with an adequate dust and lungs. collection system in place and running. 2. AVOIDING ENTANGLEMENT. DO NOT 8. FEED
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SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Electrocution or fire could result if this machine is not grounded correctly or if your electrical Serious personal injury could occur if you configuration does not connect the machine to the power source comply with local and state before you have completed the set up pro- codes. Ensure compliance cess. DO NOT connect the machine to the by checking with a power source until instructed to do so. qualified electrician! Amperage Draw The Mo
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SECTION 3: SETUP Setup Safety Items Needed for Setup The following items are needed to complete the This machine presents setup process, but are not included with your serious injury hazards machine: to untrained users. Read through this entire Description Qty manual to become • Safety Glasses (for each person) .............. 1 familiar with the controls • Phillips Head Screwdriver .......................... 1 and operations before • Wrench 14mm ........................................
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Inventory The following is a description of the main B components shipped with your machine. Lay the A components out to inventory them. C Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally D we pre-install certain components for shipping F purposes. G E Inventory: (Figures 3–4) Qty Figure 3. Model H8192 inventory items A–G. A. Motor and Base .......................................... 1 B. Belt
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Hardware Recognition Chart -11- Model H8192 1" Belt/8" Disc Combo Sander
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy Placement Location oil to prevent corrosion during shipment. Remove Consider existing and anticipated needs, size of this protective coating with a solvent cleaner or material to be processed through each machine, citrus-based degreaser such as Grizzly’s G7895 and space for auxiliary stands, work tables or Citrus Degreaser. To clean thoroughly, some parts other machinery when establishing a location for must be r
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Assembly Assembly To avoid risk of serious injury, DO NOT connect the sander to power until told to do so in the Test Run subsection. To assemble your combo sander: Figure 7. Cap screws securing the belt housing 1. Using 13mm wrenches, loosen the four motor assembly (viewed from underneath the base). mount hex bolts (Figure 6) so you can adjust the motor position in the next steps. Belt Housing Assembly Motor Mounting Base Hex Bolts (2 of 4) Figure 8. Belt housing assembly installed. Figu
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Deflection 5. Position the belt housing assembly so there 7. Secure the right side of the V-belt cover with 1 is about ⁄4" V-belt deflection when moderate one M4-.7 x 10 Phillips head screw and flat pressure is applied to the V-belt between the washer. pulleys (see Figure 10)—then fully tighten the cap screws to secure the belt housing 8. Position the V-belt rear cover, as shown in assembly in place. Figure 12, and secure it in place with the M4- .7 x 40 Phillips head screw and wingnut. Wing
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9. Peel the backing from the 8" sandpaper disc 15. Lay the sander down on a flat surface, as and apply it to the aluminum disc. shown in Figure 15, and place a thin piece of 1 cardboard approximately ⁄16" thick over the 10. Thread the M5-.8 x 5 set screw into the sanding disc. This piece of carboard will act aluminum disc shaft. as a spacer when you install the disc table. 11. Slide the aluminum disc onto the motor arbor, making sure to align the arbor key with the disc keyway. 12. Rotate
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1 17. Secure the dust port, as shown in Figure 17, 20. Install the belt table with a ⁄16" clearance from with the M6-1 x 15 Phillips head screw and the sanding belt, and secure it in place with flatwasher. the table lock handle (see Figure 19). Mounting Screw Figure 17. Disc dust port installed. Figure 19. Sanding belt table installed. Note: Make sure the dust port covers the 21. Loosen the cap screw shown in Figure 20, 1 entire opening in the dust cover. adjust the belt support approximatel
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5. Turn the machine OFF. Test Run 6. Remove the switch disabling key, as shown in Figure 21. Once the assembly is complete, test run your sander to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the switch disabling mechanism on the switch works correctly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine
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Mounting Mounting Sander Dust Collection Once you have confirmed that your machine is running properly, mount it to a workbench. DO NOT operate the Model H8192 without The strongest mounting option is a "Through an adequate dust collection system. This Mount" where holes are drilled all the way through sander creates substantial amounts of wood the workbench, and hex bolts, washers, and dust while operating. Failure to use a dust lock nuts are used to secure the sander to the collection