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OSCILLATING BELT
EDGE SANDER
MODEL G9984/G9985
INSTRUCTION MANUAL
COPYRIGHT © APRIL 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN.
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of w
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Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR POWER TOOLS ..............................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR EDGE SANDERS ..........................4 2. CIRCUIT REQUIREMENTS 220V SINGLE-PHASE OPERATION ......................................................................5 220V THREE-PHASE OPERATION ........................................................................5 GROUNDING .............................................................
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. I
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Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 16. REDUCE THE RISK OF UNINTENTION- sure your extension cord is in good condi- AL STARTING. On machines with magnet- tion. Conductor size should be in accor- ic contact starting switches there is a risk of dance with the chart below. The amperage starting if the machine is bumped or jarred. rating should be listed on the motor or tool Always disconnect from power source nameplate. An undersized cord will cause before adjustin
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Additional Safety Instructions For The Oscillating Belt Edge Sander • DO NOT allow anyone to stand near the • NEVER leave the machine running unat- sander while sanding wood stock. tended. • DO NOT jam the workpiece against the • REPLACE sanding belt when it becomes sanding belt. Firmly grasp the workpiece in worn. both hands and ease it against the sand- ing belt using light pressure. • NEVER sand more than one piece of stock at a time. • DO NOT wear loose clothing while operat- ing this machin
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SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase 220V Three-Phase G9984 Only: G9985 Only: The Model G9984 has a 3 H.P., 1725 R.P.M. The Model G9985 has a 3 H.P., 1725 R.P.M. motor which requires a 220V single-phase circuit. motor which requires a 220V three-phase circuit. The cord set included does not have a plug, as The cord set enclosed does not have a plug, as the style of plug you require will depend upon the the style of plug you require will depend upon the type of service you currently
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Grounding Extension Cords In the event of an electrical short, grounding pro- We do not recommend the use of extension cords vides electric current a path of least resistance to with 220V equipment. It is much better to arrange reduce the risk of electrical shock. This tool is the placement of your equipment and the installed equipped with an electric cord having an equip- wiring to eliminate the need for extension cords. ment-grounding conductor which must be proper- Should it be necessary to u
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SECTION 3: INTRODUCTION Most importantly, we stand behind our machines. Commentary If you have any service questions or parts requests, please call or write us at the location listed below: We are proud to offer the Grizzly Model Grizzly Industrial, Inc. G9984/G9985 Oscillating Belt Edge Sander . The 1203 Lycoming Mall Circle Model G9984/G9985 is part of a growing Grizzly Muncy, PA 17756 family of fine woodworking machinery. When Phone: (570) 546-9663 used according to the guidelines set forth i
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When the machine is in its final location, replace Unpacking the lifting rings with the star knobs as shown in Figure 4. Be sure to place the 10mm flat washers and 10mm lock washers on the star knobs thread- The Model G9984/G9985 is shipped from the ed post before installing. These washers help the manufacturer in a carefully packed carton. If you star knobs remain secure and protect the finish of discover the machine is damaged after you have the machine. signed for delivery, immediately call C
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Piece Inventory The Model G9984/G9985 is a heavy machine with a After all the parts have been removed from the 792 lb. shipping weight. carton, you should have: DO NOT over-exert your- self while unpacking or • (2) Base Support moving your machine – • (2) Star Knob M10-1.5 x 15 you will need assistance • (4) Lock Washer 10mm and power equipment. • (6) Flat Washer 10mm Serious personal injury • (4) Hex Bolt M10-1.5 x 30 1 may occur if safe moving • (4) Rubber Foot ⁄2"-12 x 1 1 methods are not fol
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R R R R R R E E E E E R R E T T T T T R E E R R R T R E E E E E E T T E E E E E T T T E E T T M M M M M E E M E E E M M M M M A A A M A M A A A A A I A I A I I A I I A I I I I I I D I D D D D D D D D D D D D Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process! Lock Wing 5 ⁄8'' Nut Nut # 10 Countersunk Thumb 1 ⁄4'' Phillips Phillips Screw Slotted Head Head Screw Screw Screw 5 ⁄16'' 9 ⁄16'' 3 ⁄8'' Carriage Button Cap Flange Bolt Head Screw Bolt
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Clean Up Site Considerations FLOOR LOAD The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Your Model G9984/G9985 represents a large Remove this protective coating with a solvent weight load in a medium footprint. Most commer- cleaner or citrus-based degreaser such as cial or home shop floors should be sufficient to Grizzly’s G7895 Degreaser. Avoid chlorine-based carry the weight of the Model G9984/G9985. If solvents as they may damage painted surfa
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SECTION 4: ASSEMBLY Rubber Feet Disconnect power to the machine when perform- ! ing any assembly proce- Four rubber feet are furnished to help absorb dures on the Model machine vibration, to even out imperfections in G9984/G9985. Failure to the floor, and to protect the machine from general do this may result in seri- stress. To install the rubber feet: ous personal injury. 1. Thread the end of the rubber feet into the threaded holes on the underside of the base supports as shown in Figure 6. Ke
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Base Supports Attaching the base supports to the main base: 1. Slide the base supports under the main machine base. 2. Using (4) M10-1.5 x 30 hex bolts, (4) 10mm flat washers, and (4) 10mm lock washers, secure the main machine base to the base supports as shown in Figure 7. Be sure the lock washer is between the hex bolt head and the flat washer when installing. Bolt Here Figure 7. Attaching base supports to main base. G9984/G9985 Oscillating Belt Edge Sander -13-
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SECTION 5: ADJUSTMENTS Dust Collection Disconnect power to the machine when perform- The Model G9984/G9985 has (2) 4" dust hoods. ! ing any adjustments on One is positioned for use with the side table. The the Model G9984/G9985. second dust hood is for use with the main table. Failure to do this may The side table dust hood is adjustable to allow result in serious person- optimum positioning for various sanding opera- al injury. tions. To adjust the side table dust hood: 1. Loosen the lock han
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Sanding Belt Sanding Belt Rotation Replacement It is necessary to check the sanding belt rotation To replace the sanding belt: before performing any sanding operations. The sanding belt should rotate in the same direction 1. Disconnect the machine from the power as the sticker located on the top of the top of the source! machine. To check the sanding belt rotation: 2. Lift the access door to allow easy access to the sanding belt and the tensioning lever. It is necessary to plug the machine into
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5. Turn the adjustment knob counter-clockwise Sanding Belt to adjust the tracking upward. Turn the adjust- ment knob clockwise to adjust the tracking Tracking downward. 6. Once sanding belt is consistently tracking After the sanding belt has been removed or across the center of the rollers, tighten down replaced, it is necessary to adjust the sanding belt the check nut that was loosened in Step 4. tracking. To adjust the sanding belt tracking: It is necessary to plug the machine into a power so
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Main Table Angle The main table position can be adjusted from 0° - 45°. To adjust the angle position of the main table: 1. Loosen the lock handles underneath each end of the main table as shown in Figure 14. 2. Tilt the table into the desired position. The scale on the side of the bracket can help you find specific angles. While holding the table in the desired position, tighten each of the lock- ing handles loosened in Step 1. 3. Changing the table angle may reduce the Figure 15. Setting main
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Side Table Angle The side table can be adjusted to accommodate sanding at various angles. To adjust the angle position of the side table: 1. Loosen the lock handle underneath the side table shown in Figure 19. 2. Move the side table to the desired position. 3. While holding the side table in the desired position, tighten the lock handle loosened in Step 1. Figure 17. Setting miter gauge to 90°. Side Table Height The side table can be adjusted to accommodate a wide range of workpieces. To adju
