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VSS/VSR/VSM single screw compressor
Operation and service manual
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Important Message READ CAREFULLY BEFORE INSTALLING AND STARTING YOUR COMPRESSOR. The following instructions have been prepared to assist in installation, operation and removal of Vilter™ Single Screw Compressors. Following these instructions will result in a long life of the compressor with satisfactory operation. The entire manual should be reviewed before attempting to install, operate, service or repair the compressor. A compressor is a positive displacement machine. It is designed to co
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Table of Contents Important Message ..............................................................................................................3 Standard VILTER Warranty Statement ..................................................................................6 Standard VILTER 5/15 Warranty Statement ..........................................................................7 Long Term Storage Requirements ....................................................................................
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Standard VILTER Warranty Statement Seller warrants the products it manufactures to be free from defects in material and workmanship for a period of eighteen (18) months from the date of shipment from Seller’s manufacturing plant or twelve (12) months from date of installation at the initial end users location, whichever occurs first. In addition, Seller provides the following extended warranties: (a) three (3) years from the date of shipment on single screw compressor internal rotating par
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Standard VILTER 5/15 Warranty Statement The seller extends warranty, from date of shipment, to a period of fifteen (15) years on all compressor bearings, five (5) years on all internal compressor parts and two (2) years on the remainder of the parts on single screw compressor units. If within such period any such product shall be proved to Seller’s satisfaction to be defective, such product shall be repaired or replaced at Seller’s option. Such repair or replacement shall be Seller’s sole
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Long Term Storage Requirements The procedure described is a general recommendation for long term storage (over one month of no operation) of Vilter Manufacturing packages and compressors. While this procedure is intended to cover most of the commonly encountered situations, it is the responsibility of the installation fi rm and end user to address any unusual conditions. We suggest using the accompanying Long Term Storage Log sheet for recording purposes to validate the appropriate procedur
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Long Term Storage Requirements 2) Cover the unit completely to exclude dirt, dust, moisture, and other foreign materials. 3) If the motor can be moved, it is suggested that the entire motor be encased in a strong, transparent plastic bag. Before sealing this bag, a moisture indicator should be attached to the side of the motor and several bags of silica-gel desiccant put inside the bag, around the motor. When the moisture indicator shows that the desiccant has lost its effectiveness, as by
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Description COMPRESSOR The Vilter Single Screw Compressor is a positive displacement, capacity and volume controlled, oil fl ooded, rotary compressor which uses a single main screw intermeshed by two opposing gate rotors. Gas compression occurs when the individual fi ngers of each gate rotor sweep through the grooves, or fl utes, of the main screw as the screw rotates. Compression occurs from the time the screw fl ute is fi rst closed off by the gate rotor fi nger, until the time when the screw
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Description The Vilter compressors feature the exclusive Parallex™ Slide System, which consists of a pair of slides for each gate rotor assembly. These two independently operated slides are referred to as the capacity slide and the vol- ume ratio slide. On the suction end of the screw, the capacity slide moves to vary the timing of the beginning of the compression process. With the slide moved all the way out to the suction end of the screw (the 100% position), the compression process begi
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Foundation Introduction Vilter Single Screw compressor units are low vibration machines. Under most conditions, no elaborate foundation is necessary. However a sound foundation maintains motor alignment and proper elevation, and is therefore required. Provided are recommendations for the foundation and anchoring of the compressor unit. The Vilter foundation sup- ports the entire operating weight of the unit and is suitable for years of continuous duty. Included are specifi cations for concrete
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Foundation Building the Foundation Use the Vilter General Arrangement (GA) and foundation drawings to help secure a building permit and foundation construction. The Vilter GA drawing will have the necessary dimensions required to determine the overall founda- tion size and where to locate the compressor unit on the foundation. It will also show the dimensions required to form up the housekeeping piers that the compressor unit rests on. The Vilter foundation drawing lists the necessary informa
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Foundation G.A. G.A. COMPRESSOR UNIT CENTER LINE OF GAS COMPRESSION SYSTEM EL. TOP OF GRADE # 6 @ 12" EACH WAY TOP & BOTTOM EXCAVATE TO FROST DEPTH AS REQ'D AND BACKFILL WITH CLSM OR NON-FROST SUSCEPTIBLE FILL Figure 2. Concrete Pad with Compressor Unit Dimensions - Front View Once the site has been excavated and prepared, place four inches of sand down on the bed where the foundation will rest. The sand must be compacted before placing the forms and rebar. After the sand is compacted, use
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Foundation Compressor Unit Installation Once the foundation has cured, the compressor unit can be placed on the foundation, see Figure 4. Foundation with Housekeeping Pads Dimensions - Top View and Figure 5. Housekeeping Pad Dimension Detail - Top View. With the appropriate material handling equipment, lift the compressor unit by locations shown on the Vilter GA drawing and slowly place it on the foundation housekeeping piers. As per the Vilter GA drawing, ensure the compressor unit is corre
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Foundation 1" (TYP.) G.A. G.A. (2) - # 4 CLOSED TIES CENTER LINE (5) - # 6 VERT. WITH STD. 90° HOOK AT BOTTOM EACH FACE 5/8" DIA. HILTI HAS SS THREADED ROD (HAS-E RODS ARE ACCEPTABLE FOR INTERIOR INSTALLATIONS) INSTALLED USING HIT-ICE/HIT-HY 150 ADHESIVE ANCHORING SYSTEM. (5" PROJECTION, 12 3/8" EMBEDMENT.) HOLES TO BE INSTALLED WITH HAMMER DRILL. DO NOT DIAMOND CORE. (TYP.) Figure 5. Housekeeping Pad Dimension Detail - Top View SPHERICAL WASHER SPHERICAL WASHER Figure 6. Compressor wit
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Foundation Figure 7. Concrete Pad Housekeeping Detail Leveling and Grouting The unit should be level in all directions. Wet the concrete pad according to the grout manufacturer’s directions. Mix a suffi cient amount of grout. The grout must be an expanding grout rather than shrinking to provide a tighter bond. Follow the manufacturer’s recommendations for setting, precautions, mixing, and grout placement, fi nishing and curing. The grout must be worked under all areas of the feet w
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Foundation Operation and Performance The foundation was designed for: • Outside environment severe exposure • Ambient temperature -10 degrees F to 105 degrees F • Unit weight 20,000 lbs • RPM 3600 • Soil bearing capacity 1,500 lbs/sq.ft. • Wind speed 120 MPH • Exposure factor D • Wind importance factor 1.15 • Concrete poured on and permanently cast against the earth General Design Requirements The compressor foundation is designed to: • Maintain the compressor in alignment and at proper elevat
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Rigging and Lifting Thank you for purchasing a gas compressor (the “Compressor”) from Vilter Manufacturing LLC (“Vilter”). Rigging and Lifting a large piece of equipment like the Compressor is extremely dangerous. **DISCLAIMER** Notice This rigging and lifting manual (this “Manual”) is provided to you as a courtesy by Vilter and is not intended to be a comprehensive guide to rigging and lifting the Compressor. Vilter shall not be liable for errors contained herein or for incidental or con
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Rigging and Lifting Training curriculum for Participants, at a minimum, should include: • A review of safe operating practices; • A review of who each person is and their specifi c role in the lift; • A tutorial on how to read lift charts; • A demonstration on how to use and inspect rigging hardware; • A review of the company’s general lift plans and procedures; • A tutorial on hand signals normally used to communicate with crane operators (a copy of such hand signals may be obtained from ma
