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6" X 47" HEAVY-DUTY JOINTER
MODEL G1182HW / G1182ZHW / G1182Z / G1182ZX
INSTRUCTION MANUAL
G1182Z
G1182ZHW
G1182HW
G1182ZX
COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
JANUARY, 2002 PRINTED IN TAIWAN.
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Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To
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G1182 Series Jointers Description G1182HW G1182ZHW G1182Z G1182ZX Steel Stand Cabinet Cabinet Heavy-Duty Cabinet Stand Toggle On / Off Toggle On / Off Toggle On / Off Magnetic w/ Light Switch Hand Wheels Hand Wheels Levers Levers Table Adjustment 1 H.P. 1 H.P. 1 H.P. 1 H.P. Motor Chip Chute With Chip Chute With Chip Chute Chip Chute Dust Collection Dust Hood Dust Hood 215 lbs. 215 lbs. 225 lbs. 235 lbs. Weight Terms and Definitions Infeed Table: The infeed table is the table where Table Lock Ha
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Table Of Contents PAGE 1. SAFETY WARNINGS ............................................................................................................3 SAFETY RULES FOR ALL TOOLS ........................................................................4 ADDITIONAL SAFETY INSTRUCTIONS FOR JOINTERS ....................................5 2. CIRCUIT REQUIREMENTS 110V OPERATION ..................................................................................................6 GROUNDING ................
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. I
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Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 16. REDUCE THE RISK OF UNINTENTION- sure your extension cord is in good condi- AL STARTING. On machines with mag- tion. Conductor size should be in accor- netic contact starting switches there is a dance with the chart below. The amperage risk of starting if the machine is bumped or rating should be listed on the motor or tool jarred. Always disconnect from power nameplate. An undersized cord will cause source before adjustin
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Additional Safety Instructions For Jointers 1. JOINTING SAFETY BEGINS with your 9. JOINT WITH THE GRAIN. Jointing against lumber. Inspect your stock carefully before the grain is dangerous and could produce you feed it over the cutterhead. If you have chatter or excessive chip out. any doubts about the stability or structural integrity of your stock, DO NOT JOINT IT! 10. WITH THE EXCEPTION OF RABBETING, all operations must be performed with the 2. MAINTAIN PROPER RELATIONSHIPS of guard in place.
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SECTION 2: CIRCUIT REQUIREMENTS 110V Operation This equipment must be grounded. Verify that any The Model G1182 Jointer Series is wired for existing electrical outlet 110/120V, single- phase operation. The 1 H.P. and circuit you intend to motor is dual voltage; however, we do not recom- plug into is actually mend converting to 220V because the magnetic grounded. Under no cir- switch is only rated for 110V. The motor will safe- cumstances should the ly draw 14 amps at 110V. If you operate this gr
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SECTION 3: INTRODUCTION Most importantly, we stand behind our machines. Commentary If you have any service questions or parts requests, please call or write us at the location listed below. We are proud to offer these four models of the Model G1182 6" Jointer. These machines are part Grizzly Industrial, Inc. of a growing Grizzly family of fine woodworking 1203 Lycoming Mall Circle machinery. When used according to the guide- Muncy, PA 17756 lines set forth in this manual, you can expect Phone: (
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Unpacking Piece Inventory Model G1182HW (Figure2A) The Model G1182 series is shipped from the • Jointer Assembly manufacturer in a carefully packed carton. If you • Fence Assembly discover the machine is damaged after you’ve • Stand Assembly signed for delivery, immediately call Customer • Hardware Service for advice. 3 3 -Hex Bolts ⁄8" - 16 x ⁄4"3 3 -Lock Washers ⁄8"3 When you are completely satisfied with the con- ® -Allen Wrench 3mm 1 dition of your shipment, you should inventory its -V-Belt
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Model G1182Z (Figure 2C) • Jointer Assembly • Fence Assembly • Stand Assembly • Dust Hood • Hardware 3 3 -Hex Bolts ⁄8" - 16 x ⁄4"3 3 -Lock Washers ⁄8"3 ® -Allen Wrench 3mm 1 -V-Belt 1 -Knife Setting Jig 1 -Tilt Lever 1 -Knob 1 -Locking Screw 1 1 Figure 2D. G1182ZX layout. -Flat Washer ⁄2" 1 -Special Nut 1 In the event that any non-proprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expediency, replacements can be obtained at your local h
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy oil FLOOR LOAD to protect it from corrosion during shipment. Your Model G1182 series jointer represents a Remove this protective coating with a solvent moderate weight load in a small footprint. Most cleaner or citrus-based degreaser such as commercial or home shop floors should be suffi- Grizzly’s G7895 Degreaser. Avoid chlorine-based cient to carry the weight. If you question the solvents as they may damage painted surf
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SECTION 4: ASSEMBLY TOOLS REQUIRED: You will need a high quality Beginning Assembly square, a long straightedge, 10mm, 12mm and ® 14mm open end wrenches, and a 3mm Allen wrench. All die-cut metal parts have a sharp edge (called “flashing”) on them after they are formed. This is removed at the factory. Sometimes, though, a bit of flashing might Stand (G1182HW) escape inspection. Please examine the edges of all die-cut metal parts before han- dling them or serious injury may occur. For reference,
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Figure 4. Attaching the dust chute. Figure 6. Attaching the top of the stand. 3. Position the dust chute base between the dust 5. Turn the stand upside down to mount the chute sides (flanges up), carefully aligning the motor to the underside of the dust chute. screw holes in the base and the sides. See Figure 4 and 5. The flanges should be inside Mount the motor on the chute using the four 5 3 the chute. ⁄16" - 18 x ⁄4" hex head bolts, flat washers and nuts provided. Be sure to position the moto
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6. The power switch is already installed on the Jointer to Stand right hand panel of the stand. To complete the wiring, it is first necessary to remove the switch assembly from the stand. Remove the ® two Phillips head screws holding the metal This step will require at least two people. To mounting plate to the stand. The entire switch mount the jointer to the stand: can then be pulled out of the stand. 1. Lift the main unit onto the stand, making sure 7. Turn the stand upright and securely tig
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Setscrews V-Belt Bearing Block Cutterhead Cutterhead 1. Loosen the motor mount bolts located inside Pulley the dust chute and slide the motor up until you can attach the V-Belt to the pulleys. See Figure 8. Motor Pulley Setscrews Figure 9. Pulley and V-belt alignment. Fence Place the fence body on the fence support, mak- ing sure that it fits over the key. See Figure 10. Insert the locking screw and thread on the special nut provided. The flange on the special nut Figure 8. Motor mounts inside d
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Cutter Guard Belt Guard 5 1 1. The cutterhead guard pivot shaft is slotted Insert the ⁄16" - 18 x 2 ⁄2" mounting bolt through on the end. This slot fits over the tang at the the belt guard and attach to the jointer base cast- end of a spring located in the spring housing. ing. Do not over tighten. See Figure 12. See Figure 11. Look down the pivot hole to get an idea where this tang is located. 2. Remove the setscrew from the slotted end of the pivot shaft. Rotate the spring housing counter-cloc
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Knife Setting Gauge Pedestal Switch G1182ZX Only 1. Insert the steel rod through the hole in each Your jointer comes with a pedestal mounted mag- adjuster arm until the notches for the E-clips netic switch for safety and convenience. Simply extend past the adjustment arms on both bolt the pedestal to the two mounting holes on the sides. back side of the stand with the supplied washers and bolts. See Figure 13A. 2. Attach the E-clips to the notches to lock adjustment arms onto the steel rod. The
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SECTION 5: ADJUSTMENTS Disconnect power to the machine when perform- ing any maintenance, Setscrews assembly or adjust- ments. Failure to do this Lock Handle may result in serious personal injury. Check Nuts Keep loose clothing rolled up and out of the Figure 14. Location of check nuts. way of machinery and upper and lower gib setscrews until table keep hair pulled back. movement is smooth and controlled. 3. Once the gib has been properly adjusted, tighten check nuts and repeat Steps 1-2 for Wea
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before shipping. Springs are also included in the cut- ADJUSTMENTS USING JACK SCREWS terhead supplied with your machine. They may be When using jack screws, it is not necessary to used instead of the jack screws depending on your install the springs. The knives are locked into the cut- preference. Now is a good time to double-check the terhead with wedge-type gibs and gib bolts. Jack knife settings. To inspect and adjust knife set: screws under the knives allow fine tuning to help in the settin
