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Q Model
®
AuCS A Accessory
(Automatic Cleaning System)
Installation
Use and Care Manual
®
This Manual Covers Installation, Use and Care Information for the AuCS A Accessory.
We reserve the right to make product improvements at any time.
Specifications and design are subject to change without notice.
Part Number 80-1218-3
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Safety Notices Procedural Notices ® ® When installing or using the AuCS A accessory, be When installing or using the Model AuCS A sure to pay close attention to the safety notices in this accessory, be sure to read the procedural notices in manual. Disregarding the notices may lead to serious this manual. These notices supply helpful and ® injury and/or damage to the ice machine or AuCS important information. accessory. Throughout this manual, you will see the following Throughout this m
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Table of Contents Table of Contents Section 1 - General Information Freight Damage and Claims Procedure......................................................................................................... 1-1 Model/Serial Number Location ...................................................................................................................... 1-1 Owner Warranty Registration Card.............................................................................................
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Table of Contents THIS PAGE INTENTIONALLY LEFT BLANK ii
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Section 1 General Information Section 1 General Information Freight Damage and Claims Model/Serial Number Location ® Procedures Record the model and serial number of the AuCS A accessory in the space provided below. These 1. Shortages numbers are required when requesting information Check the number of cartons delivered against the from your local Manitowoc distributor, service quantity shown on your receipt. If the quantities representative, or Manitowoc Ice, Inc. do not match
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General Information Section 1 Owner Warranty Registration Card GENERAL EXCLUSIONS The packet containing this manual also includes The following items are not included in the ice warranty information. Warranty coverage begins the machine’s warranty coverage: ® day your new AuCS A accessory is installed. 1. Normal maintenance, adjustments and cleaning as outlined in this manual. Important 2. Repairs due to unauthorized modifications to the Complete and mail the OWNER WARRANTY ® ice ma
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Section 1 General Information Component Location and Identification MOUNTING SLOTS DISPENSING PUMP COMMUNICATION WIRE (9 FEET LONG) VINYL TUBE (9 FEET LONG) VINYL TUBE PLASTIC CAP CONTROL BOARD ELECTRIC POWER CORD (8 FEET LONG) PUMP OSCILLATING DIODE SV1630G COMMUNICATION CONNECTION QDUAL COMMUNICATION WIRE IS SUPPLIED WITH ICE COMMUNICATION CONNECTION MACHINE AND IS LOCATED ON THE BACK OF COMMUNICATION WIRE IS SUPPLIED WITH AUCS® THE CONTROL BOX CLEANING FREQUEN
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General Information Section 1 Compatible Ice Machine Models The AuCS®A accessory can be used on all Manitowoc ice machines capable of accepting the AuCS accessory. Q Model Undercounter (Q130, Q210, Q270) QM model (QM20, QM30, QM45) and Flake Ice Machines (QF800, QC700, QF400) are not AuCS compatible. Listed models are compatible with the AuCS®A accessory Q MODELS J MODELS B MODELS Air, Water or Remote Condenser Air, Water or Remote Condenser Air, Water or Remote Condenser B150 Q2
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Section 2 Installation Instructions Section 2 Installation Instructions General Electrical Service These instructions are provided to assist the qualified WARNING installer. Check your local yellow pages for the name All wiring must conform to local, state, and of the nearest Manitowoc Ice Machine Distributor or national codes. call Manitowoc Ice, Inc. for information regarding installation and start-up services. Voltage/Cycle/ Runnin N.E.M.A Electrical Plug Phase g Amps
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Installation Instructions Section 2 ® 3. Align the AuCS A key slots with the mounting Location/Mounting bracket tabs. Verify the tabs are at the top of the ® key slots and that the AuCS A is level. CAUTION 4. Remove the backing from the adhesive bumpers Do not install in an area where the air temperature (part D, page 2-4.) Attach bumpers to the falls below 35°F or exceeds 110°F. ® mounting bracket directly above the AuCS A ® The AuCS A must be protected if it will be control
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Section 2 Installation Instructions BASE OF ICE MACHINE NO! TOO HIGH 2” 5 CM 2” 5 CM BOX BASE OR BOX TOP MUST BE WITHIN 2” (5 CM) OF ICE MACHINE BASE NO! TOO LOW NOTE: BOX MUST ALSO MOUNT WITHIN REACH OF 9’ TUBING AND LOW VOLTAGE COMMUNICATION WIRE. SV1639G Height and Distance Requirements 2-3
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Installation Instructions Section 2 Connection to Ice Machine GENERAL PVC CONDUIT FITTING (A) INSTALLATION ½” PVC CONDUIT A FITTING ½” LOCKNUT (C) B HOSE CLAMPS C LOCKNUT ½” PVC CONDUIT FITTING (A) SV1636G D BUMPER PVC Conduit Fitting (A) Installation ® 1. Insert the PVC fitting (A) into the AuCS A and tighten with the lock nut (C). WARNING E FOAM TAPE Disconnect the electric power supply to the ice machine at the electrical disconnect before proceeding. 2. If requ
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Section 2 Installation Instructions Connection to Ice Machine (cont.) Q200 Q280 Q450 Q320 Q370 Q420 Q600 Q800 Q1000 Q600C Q800C Q1000C Q1300 Q1600 Q1800 1-1/8” DIAMETER ACCESS HOLE 1-1/8” DIAMETER ACCESS HOLE 5” 3” 1.5” 1.5” ½” PVC CONDUIT FITTING (A) ½” LOCKNUT (C) ½” LOCKNUT (C) ½” PVC CONDUIT FITTING (A) SV1637G PVC Conduit Fitting (A) Installation 2-5
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Installation Instructions Section 2 IB600C IB800C IB1000C Q1400C 1-1/8" DIAMETER ACCESS HOLE 1-1/8" DIAMETER ACCESS HOLE 5.9" 7.5" 2" 3.0" QDUAL 1-1/8" DIAMETER ACCESS HOLE 7.5" 2" 2-6
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Section 2 Installation Instructions Connection to Ice Machine (cont.) PVC CONDUIT CONNECTION (NOT SUPPLIED) ® Connect the ½” PVC conduit from the AuCS A to the ice machine. ® NOTE: AuCS SHOWN IS 115 VOLT WITH POWER CORD CAUTION ATTACHED Install 1/2” conduit to protect the tubing and modular wire from damage or access. NOTE: A pulling elbow is recommended for easier routing of the vinyl tubing and modular wire. SV1638G Typical PVC Conduit Installation 2-7
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Installation Instructions Section 2 Connection to Ice Machine (cont.) WATER INLET VALVE ACCESS HOLE SV1641G WATER INLET BARBED FITTING WATER INLET BARBED FITTING Vinyl Tubing Installation SV3064 (Typical 22” Ice Machine Shown) IB600C IB800C IB1000C ROUTE TUBING ROUTE TUBING AND CONNECT TO 90° ELBOW SV1780 SV1770 RH WATER INLET BARBED FITTING QDUAL Q1400C 2-8
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Section 2 Installation Instructions Q1400C ONLY A. 1/4" DIA x 4" LG VINYL TUBING A. Slide the 1/4" ferrule nut (part D) onto the 1/4" tubing (part A) B. 1/2" PVC CONDUIT FITTING (QTY 2) B. Connect the 1/4" ferrule nut (with 1/4" tubing) to the 90° threaded elbow (part C) and hand tighten. C. 90° THREADED ELBOW C. Locate the 7/16" diameter hole in the bulkhead of the ice machine. (See illustration). D. Remove the plastic plug from the hole. E. Insert the thre
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Installation Instructions Section 2 Connection to Ice Machine (cont.) COMMUNICATION WIRE CONNECTION Plug into the jacks on the ice m Plug into the jacks on the ice machine control board achine control board ® ® Insert the low voltage communication wire through and the AuCS and the AuCS A control board. (Refer to drawing for A control board. (Refer to drawing for ® the ½” conduit connecting the AuCS A to the ice A to the ice routing com routing comm munication wire in ice m unication wire
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Section 2 Installation Instructions Connection to Ice Machine (cont.) VINYL TUBING CONNECTION 1. Insert the tubing into the ½” conduit from the ® ® AuCS INLET AuCS to the ice machine. WATER INLET 2. Slide the 3/8” hose clamp (B) onto the tubing and ® connect it to the barbed fitting on the AuCS dispenser pump. 3/8” HOSE CLAMP (B) 8’ VINYL TUBING SV1644G MODULAR WIRE LEAD Connecting Vinyl Tubing to Water Inlet Barbed Fitting SV1643G Connecting Vinyl Tubing to Dispenser Pum
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Installation Instructions Section 2 Determine Type Of Solution Needed Installing Bottle Of Solution CAUTION WARNING Use only Manitowoc-approved Ice Machine Wear rubber gloves and safety goggles (and/or face Cleaner (part number 94-0546-3) or Sanitizer (part shield) when handling Cleaner or Sanitizer. ® 94-0565-3) in the AuCS A It is a violation of Federal law to use these solutions in a manner CAUTION inconsistent with their labeling. Read and Follow instructions listed und
