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INSTRUCTION MANUAL
422-04-651-0064 - 06-20-05.qxd 6/20/05 1:42 PM Page 1
®
UNISAW
10" Right Tilting Arbor Saw
(Models 34-801, 34-806, 34-814, 36-812)
PART NO. 422-04-651-0064 - 06-20-05
Copyright © 2005 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:42 PM Page 2 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:42 PM Page 3 SAFETY GUIDELINES - DEFINITIONS It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:42 PM Page 4 GENERAL SAFETY RULES READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. IMPORTANT SAFETY INSTRUCTIONS 1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION 14. USE THE PROPER EXTENSION CORD. Make sure your MANUAL BEFORE OPERATING THE MACHINE. Learning extension cord is in good
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:42 PM Page 5 ADDITIONAL SPECIFIC SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY. 10. CUTTING THE WORKPIECE WITHOUT THE USE OF 1. DONOTOPERATE THIS MACHINE until it is A FENCE OR MITER GAUGE IS KNOWN AS assembled and installed according to the “FREEHAND” CUTTING. NEVER perform “free-hand” instructions. operations. Use either the fence or miter gauge to 2. OBTAIN ADVICE FROM YOUR SUPERVISOR, position and guide the workpiece. inst
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:42 PM Page 6 POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. Before connecting the machine to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:42 PM Page 7 6 4 3 5 11 14 11A 7 8 9 10 12 13 28 15 16 18 20 22 24 26 29 31 30 17 19 21 23 25 27 3. DUST CHUTE ADAPTER 17. 5/16” FLAT WASHER FOR MOUNTING SWITCH (FOR MAGNETIC STARTER ONLY) 4. HANDWHEEL 18. 5/16-18 HEX NUT FOR MOUNTING SWITCH (FOR 5. BLADE GUARD AND SPLITTER BRACKET MAGNETIC STARTER ONLY) 6. MITER GAUGE 19. 5/16-18 X 1" HEX HEAD CAP SCREWS (4) 7. EXTENSION WING 20. 5/16" L.D. FLAT WASHERS (2) 8. HANGERS FOR RIP FENCE (2) 21. 5/8" INTERN
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:42 PM Page 8 ASSEMBLY ASSEMBLY TOOLS REQUIRED 5/16" Wrench 1/8" Hex Wrench (Supplied) 7/16" Wrench 5/64" Hex Wrench (Supplied) Flat-Head Screwdriver 1/2" Wrench ASSEMBLY TIME ESTIMATE Assembly for this machine takes approximately 1 hour. For your own safety, do not connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. INSTALLING THE BLADE TILTING HANDWHEEL 1. Install
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:42 PM Page 9 C Use a straight edge (C) Fig. 6 to be sure that the extension wing (A) and the saw table (D) are even with each other before tightening the screws (B) Fig. 5. D A Fig. 6 ATTACHING THE LVC STARTER BOX TO THE CABINET If your saw has magnetic push button electrical controls, Fig. 7 the starter box is already wired to the switch and motor. However, you will need to mount the starter box to the saw cabinet. 1. Place a 1/4" lockwasher, then a 1
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:42 PM Page 10 ATTACHING THE MAGNETIC STARTER ON/OFF SWITCH 1. The Magnetic Starter on/off switch (A) Fig. 9 comes attached to a mounting bracket on the right side of the machine. Remove it. 2. Insert a 5/16-18x1" flat head screw (D) with a 5/16" flat washer (E) through the hole (G) in the front lip of the extension table and through the switch bracket (A). Use a 5/16-18 hex nut to loosely attach the switch and switch bracket (A) Fig. 10 to the inside f
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:42 PM Page 11 A A D F B Fig. 15 Fig. 14 3. To check the alignment, remove the screw and fastener plate (C) Fig. 13. Use a straight edge (D) Fig. H G 14 to see if the splitter bracket (A) is aligned with the inside blade flange (B). Check both the top and bottom of bracket (A) with the top and bottom of flange (B). 4. To adjust, loosen the two screws (F) Fig. 15, and adjust splitter bracket (A) until it is aligned with the inside blade flange (B) Fig. 1
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:43 PM Page 12 P N M C L Fig. 20 Fig. 21 8. Use a 5/16-18x1" hex head bolt (N) with 5/16" lockwasher and 5/16" flat washer to attach the upper P splitter bracket (M) Fig. 20 to the lower bracket (L) . NOTE: Hand tighten only. 9. Insert the front end of splitter (P) Fig. 21, inside the splitter mounting bracket, behind the splitter fastener V plate and the screw (C). Push the splitter down as far as possible, making certain that the bottom edge of M spli
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:43 PM Page 13 12. Use a straight edge (A) Fig. 25 to make certain that the splitter (P) is aligned with the saw blade (B). Use C a square (C) Figs. 27 and 28 to make certain that the saw blade (B) Fig. 26 and splitter (P) Fig. 27 are 90° to the table surface. Tighten all splitter mounting hardware (D) Fig. 27 and re-check the alignment. B 13. Hold the clear blade guard (X) Fig. and lower the saw blade. Attach the table insert (E) Fig. 30 into the openi
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:43 PM Page 14 2. Place the motor cover (A) in the opening of the Unisaw (Fig. 31). Place the rear motor cover clips inside the motor opening and push the front of the A motor cover until all 4 motor cover clips are engaged with the motor cover opening in the Unisaw. NOTE: To remove the motor cover, depress both sides of the cover and pull outward. Fig. 31 MITER GAUGE HOLDER AND WRENCH HOLDER A You can store the miter gauge and arbor wrenches in the slo
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:43 PM Page 15 OPERATION OPERATIONAL CONTROLS AND ADJUSTMENTS STARTING AND STOPPING THE MACHINE 1. The on/off switch (A) Fig. 35 is located on the front of the machine. To turn the machine “ON”, depress the “ON” switch. 2. To turn the machine “OFF”, depress the “OFF” switch. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:43 PM Page 16 ADJUSTING 90° AND 45° DEGREE POSITIVE STOPS Positive stops are provided to quickly and accurately position the blade at 90° and 45° to the table. To check and adjust the positive stops: DISCONNECT MACHINE FROM POWER SOURCE! 1. Raise the saw blade to its highest position. 2. Set the blade at 90° to the table by turning the blade tilting handwheel counterclockwise as far as it will go. 3. Use a combination square to see if the blade is at 9
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:43 PM Page 17 ADJUSTING THE TABLE INSERT Place a straight edge (B) across the table at both ends of the table insert (Fig. 42). The table insert (A) should C always be level with the table. To adjust, turn the B adjusting screws (C), with a supplied hex wrench. A NOTE: You can store the hex wrenches in the miter gauge handle when not in use. Remove the top cap (A) Fig. 44 for storage. C Fig. 42 MITER GAUGE OPERATION AND ADJUSTMENT Insert the miter gau
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:44 PM Page 18 MACHINE USE COMMON SAWING OPERATIONS Common sawing operations include ripping and crosscutting plus a few other standard operations of a fundamental nature. As with all power machines, there is a certain amount of hazard involved with the operation and use of the machine. Using the machine with the respect and caution demanded as far as safety precautions are concerned, will considerably lessen the possibility of personal injury. However,
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:44 PM Page 19 RIPPING Ripping is cutting lengthwise through a board, (Fig. 49). NOTE: Be sure the material to be cut is seasoned, dry and flat. The rip fence (A) is used to position and guide the work. One edge of the work rides against the rip fence while the flat side of the board rests on the table. Since the work is pushed along the fence, it must have a straight edge and make solid contact with the table. The saw blade guard must be used. On Delta
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422-04-651-0064 - 06-20-05.qxd 6/20/05 1:44 PM Page 20 B A When ripping material with a veneer facing that extends over the material, the fence (A) should be in the horizontal position with the veneer (B) extending over the lip of the fence, as shown in Fig. 53 Fig. 53 When ripping material with a veneer facing and the material is not thick enough for the veneer to extend over the lip of the fence or if the veneer facing (B) is on both sides of the material, as shown in Fig. 54, the fence can
