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Model G0613/G0614
Swivel Mast Metal Cutting
Bandsaw
OWNER'S MANUAL
COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CR8638 PRINTED IN TAIWAN
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Table of Contents INTRODUCTION ............................................... 2 SECTION 5: ACCESSORIES ......................... 27 Foreword ........................................................ 2 SECTION 6: MAINTENANCE ......................... 29 Contact Info ................................................... 2 Schedule ...................................................... 29 Machine Data Sheet ...................................... 3 Cleaning ............................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G0613/14 Swivel If you have any comments regarding this manual, Mast Metal Cutting Bandsaw. This machine is please write to us at the address below: part of a growing Grizzly family of fine metal- working machinery. When used according to Grizzly Industrial, Inc. C the guidelines set forth in this manual, you can /O Technical Documentation Manager expect years of trouble-free, enjoyable operation P.O. Box 2069 and proof of
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0613 SWIVEL MAST METAL-CUTTING BANDSAW Product Dimensions: 5 Floor to Table Height .......................................................................................................................................... 35 ⁄8 " 3 Overall Dimensions ..............................................................................................................
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Main Specifications: Operation Info Blade Speeds .......................................................................................................................................314 FPM 3 Blade Size ............................................................................................................................................ ⁄4" x 82" Head Swivel ...............................................................................................................................
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0614 SWIVEL MAST METAL-CUTTING BANDSAW Product Dimensions: 5 Floor to table height ............................................................................................................................................ 35 ⁄8 " 7 Overall dimensions ...........................................................................................................
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Main Specifications: Operation Info Blade Speeds ...............................................................................................................................170, 341 FPM 5 Blade Size ..........................................................................................................................................1" x 97 ⁄8" Head Swivel ...................................................................................................................................
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Identification D C B A E Q P O F N G H L M I K J Figure 1. G0613/14 Machine Identification. J. Main Support Cabinet A. Blade Tension Handwheel K. Headstock Swivel Lock Lever B. Cutting Fluid Flow Valves L. Swivel Degree Scale C. Control Panel M. Work Stop D. Main Electrical Box N. Vise Lock Lever E. Bandsaw Motor O. Vise Clamp Handwheel F. Worm Drive Gearbox P. Blade Guide Position Lock Lever G. Feed Rate Control Knob Q. Headstock Lift Arm and Handle H. Feed ON/OFF Valve I. Cutting Fluid Pump -7
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Control Panel E F A B G H I C D Figure 2. G0613 control panel. Figure 3. G0614 control panel. E. ON Button: Turns the motor ON and starts A. ON/OFF Push Button Switch: When the the bandsaw. cover is open, it allows access to the normal- operation ON/OFF pushbutton switch that is F. OFF Button: Turns the motor OFF and stops used to start and stop the bandsaw. the bandsaw. B. EMERGENCY Stop and Anti-Start Lockout G. Cutting Speed Switch: Changes the motor Cover: When the cover is closed b
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measure
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 17. REMOVE ADJUSTING KEYS AND ERLY SUPERVISED PERSONNEL TO WRENCHES. Make a habit of checking for OPERATE MACHINERY. Make sure keys and adjusting wrenches before turn- operation instructions are safe and clearly ing machinery ON. understood. 18. CHECK FOR DAMAGED PARTS 8. KEEP CHILDREN AND VISITORS AWAY. BEFORE USING MACHINERY. Check Keep all children and visitors a safe dis- for binding and alignment of parts, broken tance
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Additional Safety Instructions for Bandsaws 1. BLADE CONDITION. Do not operate with 8. FIRE HAZARD. Use EXTREME CAUTION dull, cracked or badly worn blade. Inspect if cutting magnesium. Using the wrong cut- blades for cracks and missing teeth before ting fluid will lead to chip fire and possible explosion. each use. 9. CUTTING FLUID SAFETY. Always follow 2. HAND PLACEMENT. Never position fin- manufacturer’s cutting fluid safety instruc- gers or thumbs in line with the cut. Hands tions. Pay pa
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SECTION 2: CIRCUIT REQUIREMENTS 110/220V Single- Phase (G0613) Electrocution or fire could result if this machine is not grounded correctly or if your electrical configu- ration does not comply The Model G0613 is prewired for 110V opera- with local and state codes. tion. If you plan to use your machine at Ensure compliance by 220V, you must rewire the motor. Refer to checking with a qualified the wiring diagram and consult a qualified electrician! electrician. Amperage Draw The Model G
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220V 3-Phase Grounding (G0614) In the event of an electrical short, grounding reduces the risk of electric shock. The grounding wire in the power cord must be properly connect- ed to the grounding prong on the plug; likewise, the outlet must be properly installed and ground- ed. All electrical connections must be made in Serious personal injury could occur if you accordance with local codes and ordinances. connect your machine to the power source before you have completed the setup pro- c
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SECTION 3: Setup Setup Safety Items Needed for Setup The following items are needed to complete the This machine presents setup process, but are not included with your serious injury hazards machine: to untrained users. Read through this entire manu- Description Qty al to become familiar with • Safety Glasses (for each person) .............. 1 the controls and opera- • Solvent Cleaner .......................... As Needed tions before starting the • Shop Towels ...........................
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In the event that any nonproprietary parts are Inventory missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expedi- ency, replacements can be obtained at your local hardware store. After all the parts have been removed from the crate, you should have the following accesso- ries: NOTICE Shipping Crate: (Figure 6) Qty Some hardware/fasteners on the inventory A. Splash tray ................................................. 1 list may arrive pre-installed on
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy Floor Load and Working Clearances oil to protect them from corrosion during ship- Refer to the Machine Data Sheet for the weight ment. Remove this protective coating with a sol- and footprint specifications of your machine. vent cleaner or citrus-based degreaser such as Some floors may require additional reinforcement Grizzly’s G7895 Degreaser. To clean thoroughly, to support both the machine and operator. some part
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Cabinet Assembly The Model G0613/14 is an extremely heavy To assemble the cabinet: machine. Serious per- sonal injury may occur if 1. Assemble the four cabinet sides together with safe moving methods are the eight M8-1.25 x 16 hex bolts and nuts. not followed. To be safe, you will need assistance 2. Using a hoist and straps that can hold at least and power equipment 600 lbs. (see Figure 8), lower the bandsaw when moving the ship- and base onto the top of the cabinet so the ping crat
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4. Turn the cutting fluid pump switch ON, and Cutting Fluid System adjust the valves on the cutting fluid hoses to control the flow of cutting fluid (see Figure11). Note: Too much flow at the fluid nozzle will make a mess and can make the work area FIRE HAZARD! DO NOT unsafe; and not enough fluid at the cut will cut magnesium when heat the blade, causing the blade teeth to using oil-water solutions load up and break. as a cutting fluid! Always use a cutting fluid intend- ed for mag