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Installation and
Configuration
Dry Contact I/O
SmartSlot Card
AP9613
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This manual is available in English on the enclosed CD.
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Contents Safety Overview 1 Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Product Overview 2 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product description 2 Hardware and software requirements and tools needed 3 Showing the product detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Itemizing the features of the Dry Contact I/O SmartSlot Card 4 Itemizing the input contact and out
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Disclaimer 20 APC Worldwide Customer Support 32 Dry Contact I/O SmartSlot Card ii
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Safety Overview Important Safety Information Follow all applicable electrical codes for your installation area. Read the instructions carefully to become familiar with the equipment before trying to install, operate, service or maintain it. The following special messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of this symbol to a Danger or Warning safety label
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Product Overview Introduction The Schneider Electric™ Dry Contact I/O SmartSlot Card (AP9613) is a management product that provides the following features: • UPS status information presented through 6 fully isolated output relays. This is expandable to 8 using universal input/output ports and optional Dry Contact I/O Accessory (AP9810) • UPS control and testing by using 4 opto-isolated input contacts. An additional 4 input contacts (non opto-isolated) may be added using universal input/outp
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Hardware and software requirements and tools needed The Dry Contact I/O SmartSlot Card works with most APC by Schneider Electric UPS devices with an output rated less than or equal to 160kVA and an available SmartSlot. While most devices meet this requirement; verify the compatibility of your device by locating it on the APC website, www.apc.com, and checking for compatible accessories. You need the following tools: • #1 Phillips screwdriver for screw terminals • #2 Phillips screwdriver for
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Showing the product detail Itemizing the features of the Dry Contact I/O SmartSlot Card Dry Contact I/O SmartSlot Card 4
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Item Name Description Universal I/O These support the AP9335T/ TH and AP9810 dry ports 1 and 2 contact accessories USB cable Connecting this to your PC enables usage of the connector Configuration Utility. Reset button Use an appropriately sized, non-metallic tool to press the Reset button. Holding the button for 5 seconds reboots the Card. Holding the button for 25 seconds resets the Card to the factory defaults. (The status light flashes green when you do this). Status indicator • SOL
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Itemizing the input contact and output relay terminal blocks Number of positions on each terminal block 9 Tightening torque 0.35 N.m Tightening torque max 0.4 N.m Wire stripping length 5 mm 2 Minimum wire gauge 0.14 mm (26 AWG) 2 Maximum wire gauge 2.5 mm (14 AWG) Dry Contact I/O SmartSlot Card 6
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Configuring the Dip Switches The Dry Contact I/O SmartSlot Card requires configuration before testing, final installation, and use. See “Location of dip switches” directly below and “Dip switches: input and outputs” . Location of dip switches The “callout” below points to the location of the dip switches on the card, and shows one possible configuration: ON-OFF-OFF-ON. See the other possible configurations at “Dip switches: input and outputs” Dry Contact I/O SmartSlot Card 7
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Dip switches: input and outputs The table below lists the four possible configurations, with their corresponding inputs and outputs. Configuration 1 Configuration 2 Configuration 3 Configuration 4* OFF-OFF-OFF-ON ON-OFF-OFF-ON OFF-ON-OFF-ON ON-ON-OFF-ON Device Actions Inputs 1 Turn the UPS on. 2 Turn the UPS off. Turn the UPS off safely. See Configuration 3 Start UPS self-test. Utility 4 Shut down the UPS Put the UPS in Shut down the UPS when on battery bypass, if bypass is when on battery
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Installing See “Planning your installation” directly below, “Installation steps” on page 12, and “Connecting to the configuration utility” on page 14. Planning your installation Operating considerations DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Read and understand this manual and the manuals of the UPS before installing this card. Installation must be performed by qualified personnel. The user is responsible for compliance with all international and national electric code requ
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inputs, we recommend that an output be configured and monitored appropriately to determine the effectiveness of an input. • Do not wire this Dry Contact I/O SmartSlot Card when the power is on. • The installation of this Dry Contact I/O SmartSlot Card must follow applicable building and electrical codes. • Do not use this card to control voltage exceeding 30 VAC or VDC. • For proper operation, ensure that the UPS is grounded and the Dry Contact I/O Card is secured with two screws to the UPS.
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Connection strategies You can connect the alarm outputs of the Dry Contact I/O SmartSlot Card in several ways to meet the requirements of your management systems or switched load. Both normally open (N.O.) and normally closed (N.C.) systems are accommodated in any combination of AND or OR configurations. You can combine Dry Contact I/O SmartSlot Card alarm outputs to form compound outputs, such as “replace battery OR fault” or “on-battery AND low battery.” N. O. AND N. O. COM N. O. COM N.
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Installation steps Warning: After installation, it is strongly recommended that you fully test your configuration before putting it into a production environment. 1. Make all connections to the Dry Contact I/O SmartSlot Card to support your configuration before continuing. See “Itemizing the input contact and output relay terminal blocks” on page 6 for information on making the connections. Electrostatic discharge: The Dry Contact I/O SmartSlot Card is sensitive to static electricity. Hand
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3. Orient the Card to fit in the Card slot as shown. Slide the Card all the way into the slot until the end plate is flush with the back panel of the host device. Trying to install the Card upside down may damage it. Observe the correct orientation of the Card. The sides of the printed circuit board align with the guides in the sides of the Card slot. The slot may be oriented horizontally or vertically in the host device, which must be off. 4. Secure the Card with the screws removed in ste
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Connecting to the configuration utility The Configuration Utility does not need to be installed, it runs off the Card. With the Utility, you can: • review the status of your AP9613 Dry Contact I/O SmartSlot Card and Universal I/O ports • perform actions in response to a status change in an input port or to some UPS event • change the status of an output relay port in response to a condition occurring in a device such as your UPS or an environmental monitor • upgrade the firmware on your AP96
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To run the Utility, launch the runme.hta file located in the root of the drive. For information on using the Configuration Utility user interface, refer to its online help. When you connect your Card with your PC using the USB cable, the Configuration Utility reads a file called config.lua on the Card. Each time you save a new configuration using the Utility, this file is overwritten. It is also possible to edit config.lua directly using a text editor like Notepad or Microsoft Word. See the
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Specifications For all specifications, when there is a difference between the VDE and UL approval standards, use the lower rating. Electrical, physical, environmental, and approval specifications Item Specification Electrical Nominal switching capacity 3A@ 30 VAC or VDC Rated voltage 24 VDC Rated current 200 mA Input Contact (#1–4) and See “Ratings for input contacts and Output Relay (#1–6) output relays” on page 17 Physical Size 38.00 x 121.00 x 108.00 mm (height × width × depth) 1.50 x 4.7
