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®
Powerware 9395 UPS
1000–1100 kVA
Installation and Operation Manual
For use with Three UPM (650–825 kVA) and Four UPM (1000–1100 kVA) UPS Models
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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d’installation et de maintenance des batteries et d
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Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1 1.1 UPS Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−2 1.1.1 Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS 4.9 Installing Interface Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−26 4.9.1 TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−26 4.9.2 TB1 Battery Interface Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS 7.3 Single UPS Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7−11 7.3.1 Starting the UPS in Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7−11 7.3.2 Starting the UPS in Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS 10 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10−1 10.1 Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10−1 10.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS List of Figures Figure 1-1. Powerware 9395 Four UPM UPS (1000–1100 kVA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−2 Figure 1-2. Powerware 9395 Three UPM UPS (650–825 kVA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3 Figure 3-1. UPS Cabinet Dimensions (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS Figure 5-1. Powerware Hot Sync CAN Bridge Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−1 Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3 Figure 5-3. Distributed Bypass System Can and Pull−Chain Simplified Interface Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 1 Figure 1Table 1 Introduction ® Eaton’s Powerware 9395 uninterruptible power supply (UPS) is a true online, continuous−duty, transformerless, double−conversion, solid−state, three−phase system, providing conditioned and uninterruptible AC power to protect the customer’s load from power failures. The Powerware 9395 Four UPM UPS (1000–1100 kVA) contains three sections: an integrated system bypass module (ISBM) rated for a maximum of 1100 kVA, an Uninterruptible Power Module (UPM) section
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INTRODUCTION FI−UPM ISBM SECTION UPM SECTION Figure 1-1. Powerware 9395 Four UPM UPS (1000–1100 kVA) 1.1 UPS Standard Features The UPS has many standard features that provide cost-effective and consistently reliable power protection. The descriptions in this section provide a brief overview of the UPS standard features. 1.1.1 Installation Features Each UPS section is shipped separately. The sections are mechanically and electrically joined at the installation site. Sections can be permanently bo
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INTRODUCTION ISBM SECTION UPM SECTION Figure 1-2. Powerware 9395 Three UPM UPS (650–825 kVA) 1.1.3 Customer Interface Building Alarm Monitoring – Up to five inputs in the UPS are available to connect the facility’s alarm system contacts. Some system configurations may limit the number of inputs available. The UPS uses these inputs to monitor the building alarms in addition to the UPS status. See Chapter 8, Communication," for additional information. Alarm Contact – One alarm contact is prov
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INTRODUCTION 1.1.5 Power Management Software ® Powerware LanSafe Power Management Software is bundled as part of the Software Suite CD shipped with the UPS. See Chapter 8, Communication," for additional information. 1.2 Options and Accessories Contact an Eaton sales representative for information about the following options. 1.2.1 Field Installed UPM A Field Installed UPM (FI−UPM) provides upgradability for the Powerware 9395 Three UPM UPS. The FI−UPM may be installed at any time in the future
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INTRODUCTION 1.2.4 Distributed Bypass System There are two types of redundancy: UPS based (based on the number of UPS units) and UPM based (based on the number of UPMs). Each UPS contains three or four UPMs. A distributed bypass UPS system with two to five UPS units can be installed to provide a capacity and/or redundant system. This load sharing system provides more capacity than a single UPS, and can provide backup, depending on the load and configuration. In addition, when one UPM is taken ou
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INTRODUCTION 1.4 Basic System Configurations The following basic UPS system configurations are possible: Single UPS with three common battery UPMs, a common battery FI−UPM, and a standalone common battery system with a battery disconnect (four UPM configuration) Single UPS with three common battery UPMs, and a standalone common battery system with a battery disconnect (three UPM configuration) Single UPS with three separate battery UPMs, a separate battery FI−UPM, and a standalone separate
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INTRODUCTION 1.7 Symbols, Controls, and Indicators The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK − Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR’S MANUAL − Refer to your operator’s manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the tr
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INTRODUCTION 1.9 Getting Help If help is needed with any of the following: Scheduling initial startup Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: United States: 1−800−843−9433 or 1−919−870−3028 Canada: 1−800−461−9166 ext 260 All other countries: Call your local service representative ® 1−8 EATON Powerware 9395 UPS (1000–1100 kVA) Installati
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Chapter 2 Figure 2Table 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. Read all instructions before operating the equipment and save this manual for future reference. The UPS is designed for industrial or computer room applications, and contains safety shields behind the door and front panels. However, the UPS is a sophisticated power system a
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SAFETY WARNINGS The operating environment should be maintained within the parameters stated in this manual. Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. C A U T I O N To prevent damage to the wiring channel and wiring in the UPS cabinet base when lifting or moving the cabinet: Lift and move the cabinet using only the front or rear forklift slots. Verify that the
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Section I Installation ® EATON Powerware 9395 UPS (1000–1100 kVA) Installation and Operation Manual 164201764 Rev 1 www.powerware.com 2−1
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® 2−2 EATON Powerware 9395 UPS (1000–1100 kVA) Installation and Operation Manual 164201764 Rev 1 www.powerware.com