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POWER PROTECTION
®
UPStation S
VCR232C/VCR232CR Option
RS-232 with Summary Alarm
3.5 kVA through 18 kVA
Installation & Instruction
Manual
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TABLE OF CONTENTS MPORTANT AFETY NSTRUCTIONS I S I . . . . . . . . . . . . 1 1.0 INTRODUCTION ìïì 'HVFULSWLRQýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïë ìïìïì 56ðëêëý6HULDOý&RPPXQLFDWLRQVïýïýïýïýïýïýïýïýïê ìïìïë &RQWDFWý&ORVXUHVý÷ý$6îéííïýïýïýïýïýïýïýïýïýïýïýïé ìïìïê 3URJUDPPDEOHý5HOD\Výïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïé ìïë &RQWHQWVýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïè ìïê 7RROVý5HTXLUHGýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïè NSTALLATION 2.0 I ëïì 6DIHW
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FIGURES )LJXUHýì /RFDWLRQýRIý3URWHFWLYHý%UHDNHUVñý)XVHVýïýïýïýïýïýç )LJXUHýë 7RSý&RYHUý5HWDLQLQJý6FUHZVýýïýïýïýïýïýïýïýïýïýïýïýïýïýæ )LJXUHýê (0,ý6KLHOGý5HPRYDOýýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýæ )LJXUHýé 2SWLRQý3ODWHý5HPRYDOýýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýå )LJXUHýè -çý/RFDWLRQýRQý0LFURSURFHVVRUý%RDUGýïýïýïýïýïýïýå )LJXUHýç 3URSHUý$OLJQPHQWýRI 9&5ëêë&î9&5ëêë&5ý%RDUGý:LWKý-çïýïýïýïýïýïýä )LJXUHýæ ,QVWDOOLQJý1HZý2SWLRQý3ODWHýýïýïýïýïýïýïýïýïýïýïýïýïýïýä )LJXUHýå 5HSODFLQJýWKHý(0,ý6KLH
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IMPORTANT SAFETY INSTRUCTIONS 7KLVýPDQXDOýFRQWDLQVýLPSRUWDQWýLQVWUXFWLRQVýWKDWý VKRXOGýEHýIROORZHGýGXULQJýWKHýLQVWDOODWLRQýDQGý PDLQWHQDQFHýRIýWKHý9&5ëêë&î9&5ëêë&5ýRSWLRQï :$51,1* $ /(7+$/ý92/7$*(6ý0$<ý%(ý35(6(17ý :,7+,1ý7+(ý8367$7,21ý6ý(9(1ý:+(1ý ,7ý,6ý$33$5(17/<ý127ý23(5$7,1*ïý 2%6(59(ý$//ý&$87,216ý$1'ý :$51,1*6ý,1ý7+,6ý0$18$/ý$6ý:(//ý $6ý7+(ý8367$7,21ý6ý86(56ý0$18$/ïý )$,/85(ý72ý'2ý62ý&28/'ý5(68/7ý,1ý 6(5,286ý,1-85<ý25ý'($7+ïý 5()(5ý8367$7,21ý6ý81,7ý72ý 48$/,),('ý6(59,&(ý3(56211(/ý,)ý 0$,17(1
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1.0 INTRODUCTION 1.1 Description 7KHý9&5ëêë&î9&5ëêë&5ýRSWLRQýFRPELQHVýWKUHHý PRGHVýRIýFRPPXQLFDWLRQVãýVHULDOýFRPPXQLFDWLRQVñý $6îéííýFRQWDFWýFORVXUHVýDQGýFXVWRPHUðGHILQDEOHý 836ýVWDWXVýUHOD\Vïý7KHý56ðëêëýHQDEOHVýFRPPXQLð FDWLRQVýZLWKýWKHý836ýYLDýDýPRGHPýRUý6LWH1HWýëïý 7KHýFRQWDFWýFORVXUHVýSURYLGHýFRPPXQLFDWLRQýWRý 6LWH1HWýìýDQGý$6îéííïý3URJUDPPDEOHýUHOD\VýDOORZý WKHý836ýWRýVHQGýVWDWXVýVLJQDOVýWRýUHPRWHýPRQLWRUð LQJýGHYLFHVïý,IýGHVLUHGñýDOOýPRGHVýFDQýEHýXWLOL]HGý VLPXOWDQHRXVO\ïý 2 Intro
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1.1.1 RS-232 Serial Communications ,QVWDOOLQJýWKHý9&5ëêë&î9&5ëêë&5ýERDUGýSURð YLGHVýWKHýVHULDOýFRPPXQLFDWLRQVýWRý6LWH1HWýëýYLDý WKHý'%ëèýFRQQHFWRUïý Modem/Host Computer/Terminal $OOýLQIRUPDWLRQýDQGýIXQFWLRQVýDFFHVVLEOHýWKURXJKý WKHýFRQWUROýSDQHOýDUHýDOVRýDFFHVVLEOHýE\ýDýWHUPLQDOñý KRVWýFRPSXWHUñýRUýPRGHPýWKURXJKýWKHý56ðëêëý '%ëèýFRQQHFWRUïý$ýWHUPLQDOýRUýFRPSXWHUýFDQýEHý FRQQHFWHGýWRýWKHý56ðëêëý'%ëèýFRQQHFWRUýGLUHFWO\ý RUýWKURXJKýDýPRGHPýFRQQHFWLRQïý7KHý836ýFDQýGLDOý RXWýWRýDýVHOHFWHGýSKRQHýQXPE
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1.1.2 Contact Closures & AS/400 7KHý'%ëèýFRQQHFWRUýRQýWKHý56ðëêëýERDUGýDOVRýSURð YLGHVýWKHýIROORZLQJýQRPLQDOO\ýRSHQýõ12ôýFRQWDFWVïý 7KHVHýFRQWDFWVýDUHýUDWHGýDWýìý$ñýêíý9'&î$&ýDQGý PD\ýDOVRýEHýXVHGýIRUýUHPRWHýPRQLWRULQJïý 836ýRXWSXWýDYDLODEOH %DWWHU\ýGLVFKDUJLQJ /RZýEDWWHU\ýUHVHUYH %\SDVVýDFWLYHýõLIýDYDLODEOHô 1.1.3 Programmable Relays 7KURXJKýWKHý5-éèýFRQQHFWRUñýWKHUHýDUHýõëôýUHOD\Vý WKDWýFDQýEHýSURJUDPPHGýWRýVHQGýRXWýRQHýRUýDQ\ý FRPELQDWLRQýRIýDODUPVýõHTXLYDOHQWýWRýDýVXPPDU\ý DODUPôýLQýHLWKHUýD
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1.2 Contents 7KHý9&5ëêë&î9&5ëêë&5ýNLWýLQFOXGHVýWKHýIROORZð LQJýSDUWVïý3OHDVHýHQVXUHý\RXUýNLWýKDVýDUULYHGýZLWKý DOOýWKHýUHTXLUHGýSDUWVï Part Purpose 25' Cable with one For customer use RJ45 connector 13" Cable with two For internal (metal plate to RJ45 connectors VCR232C/VCR232CR) connection RS-232C Printed Plugs Into existing Circuit Board microprocessor board Back Plate Replaces existing metal plate Manual Installation and Instructions 1.3 Tools Required 7KHý9&5ëêë&î9&5ëêë&5ýRSWLRQýUHTXLUHVý
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2.0 INSTALLATION 2.1 Safety Precautions 7RýSUHYHQWýDQ\ýGDPDJHýWRýWKHýHTXLSPHQWýDQGîRUý DQ\ýLQGLYLGXDOVñýHQVXUHýWKHý836WDWLRQý6ýLVýRIIñý LQSXWýSRZHUýLVýUHPRYHGýDQGýWKHýEDWWHU\ýVWULQJýLVý GLVFRQQHFWHGïý7KLVýFDQýEHýDFFRPSOLVKHGýE\ýXVLQJý WKHýIROORZLQJýVKXWGRZQýSURFHGXUHïý5HIHUýWRý )LJXUHìýIRUýFRPSRQHQWýORFDWLRQï 9HULI\ýWKDWýFXVWRPHUýORDGVýDUHýVKXWýGRZQýDQGý GLVFRQQHFWHGýSULRUýWRýRSHQLQJý836ýRXWSXWý EUHDNHUïý $IWHUýVKXWGRZQýYHULILFDWLRQñýSUHVVýWKHýRIIýEXWð WRQýIRXUýWLPHVýXQWLOýRXWSXWýEUHDNHUýWUL
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2.2 Top Cover Removal $VýLOOXVWUDWHGýLQý)LJXUHëýõêïèýðýçýN9$ôñýUHPRYHý WRSýFRYHUýUHWDLQLQJýVFUHZVïý$IWHUýVFUHZVýDUHý UHPRYHGñýVOLGHýWKHýWRSýEDFNýDQGýOLIWýXSïý3ODFHýWKHý WRSýFRYHUýDQGýVFUHZVýLQýORFDWLRQýZKHUHýWKH\ýPD\ý EHýUHLQVWDOOHGýDIWHUý9&5ëêë&î9&5ëêë&5ýLQVWDOODð WLRQï Figure 2 Top Cover Retaining Screws 2.3 EMI Shield Removal $VýLOOXVWUDWHGýLQý)LJXUHêýõêïèýðýçýN9$ôñýUHPRYHý VPDOOý(0,ýVKLHOGýUHWDLQLQJýVFUHZVïý$IWHUýVFUHZVý DUHýUHPRYHGñýWLOWýWKHýVPDOOý(0,ýVKLHOGýEDFNýDQGý OLIWýXSýDQGýRXWïý3ODF
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2.4 Metal Option Plate Removal ,QýRUGHUýWRýLQVWDOOýWKHý9&5ëêë&î9&5ëêë&5ý RSWLRQñýWKHýPHWDOýSODWHýLQVWDOOHGýLQýWKHýIDFWRU\ý PXVWýEHýUHPRYHGïý$VýLOOXVWUDWHGýLQý)LJXUHéñý UHPRYHýWKHýH[LVWLQJýPHWDOýSODWHýUHWDLQLQJýVFUHZVïý 5HPRYHýDQGýGLVFDUGýWKHýPHWDOýSODWHïý3ODFHýWKHý VFUHZVýLQýDýORFDWLRQýZKHUHýWKH\ýPD\ýEHýUHLQVWDOOHGý DIWHUýWKHý9&5ëêë&î9&5ëêë&5ýLQVWDOODWLRQýLVý FRPSOHWHï Figure 4 Option Plate Removal 2.5 VCR232C/VCR232CR Installation 7KHýLQVWDOODWLRQýRIýWKHýQHZý9&5ëêë&î9&5ëêë&5ý ERDUGýLVýDýVLPSOH
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7XUQýWKHý9&5ëêë&î9&5ëêë&5ýERDUGýZLWKýWKHý FRPSRQHQWVýIDFLQJýGRZQZDUGïý3çýRQýWKHý 9&5ëêë&î9&5ëêë&5ýERDUGýSOXJVýGLUHFWO\ýLQWRý-çý RQýWKHýPLFURSURFHVVRUýERDUGýDVýLOOXVWUDWHGýLQý )LJXUHçï Figure 6 Proper Alignment of VCR232C/VCR232CR Board With J6 7KHýQHZýRSWLRQýSODWHýPRXQWHGýRQýWKHý9&5ëêë&î 9&5ëêë&5ýERDUGýVKRXOGýOLQHýXSýZKHUHýWKHýPHWDOý SODWHýZDVýUHPRYHGïý5HLQVHUWýWKHýIRXUýVFUHZVýWKDWý ZHUHýKROGLQJýWKHýRULJLQDOýPHWDOýSODWHýLQýSODFHýDVý LOOXVWUDWHGýLQý)LJXUHæï Figure 7 Installing New Option Plate
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2.6 Cable Connections &RQQHFWLRQýWRýWKHýFXVWRPHUýVXSSOLHGýUHPRWHýPRQLð WRULQJýHTXLSPHQWýFDQýQRZýEHýPDGHïý&RQQHFWLRQý OLPLWVýDUHýDVýIROORZVãý 5HOD\VýUDWHGýDWýPD[LPXPýRIýìý$ñýìëíý9ï 0D[LPXPýFDEOHýOHQJWKýLVýëèýIHHWï &RQQHFWLRQýWRý836ýLVýDý5-éèï '2ý127ýUXQýLQýVDPHýFRQGXLWýDVýSRZHUýZLULQJï (DFKýUHOD\ýKDVýDýFRPPRQñýQRUPDOO\ýRSHQñýDQGýQRUð PDOO\ýFORVHGýFRQQHFWLRQïý7KHýëèýIRRWýFDEOHýLQFOXGHGý ZLWKýWKHýNLWýLVýIRUýFRQQHFWLRQýIURPýWKHý836WDWLRQý6ý WRýWKHýUHPRWHýPRQLWRULQJýHTXLSPHQWïý7KHýHQGýZLWKý W
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2.7 Closing Up the Unit 7KHýLQVWDOODWLRQýRIýWKHý9&5ëêë&î9&5ëêë&5ýLVý QRZýFRPSOHWHïý3ULRUýWRýHQHUJL]LQJýWKHýXQLWýDQGý FRQILJXULQJýWKHýDODUPVýWKURXJKýWKHýIURQWýSDQHOý GLVSOD\ñýWKHýFRYHUVýPXVWýEHýSODFHGýEDFNýRQýWKHýXQLWý IRUýVDIHW\ýSXUSRVHVý 5HSODFHýWKHý(0,ýVKLHOGýXVLQJýWKHýUHWDLQLQJýVFUHZVý RULJLQDOO\ýLQVWDOOHGýDVýLOOXVWUDWHGýLQý)LJXUHåï Figure 8 Replacing the EMI Shield 5HSODFHýWKHýWRSýFRYHUýXVLQJýWKHýUHWDLQLQJýVFUHZVý DVýLOOXVWUDWHGýLQý)LJXUHäï Figure 9 Replacing Top Cover Installation
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2.8 Applying Power After Installation ,WýLVýPDQGDWRU\ýWRýXVHýWKHýIROORZLQJýVWHSVýWRýVWDUWð XSýWKHý836WDWLRQý6ïý'2ý127ý&/26(ý7+(ý287ð 387ý%5($.(5ý817,/ý7+(ý$/$50ý&21ð 7$&76ý+$9(ý%((1ý&21),*85('ïý 5HLQVWDOOýEDWWHU\ýIXVHVýõêïèýðýçýN9$ôýRUýFORVHý EDWWHU\ýEUHDNHUýõåýðýìåýN9$ôïý7KHUHýZLOOýEHýDý VPDOOýDUFLQJýVRXQGýWKDWýLVýQRUPDOýZKHQýWKHý VHFRQGýIXVHýLVýLQVWDOOHGï 5HLQVWDOOýLQSXWýIXVHVýõêïèýðýçýN9$ôýRUýFORVHý LQSXWýEUHDNHUýõåýðýìåýN9$ôï 7XUQýRQýõFORVHôýFXVWRPHUýVXSSOLHGýIHHGHUý EUHDNHUï 7KHýXQL
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3.0 SYSTEM SETUP 3.1 Programming the Configurable Relays 7KHýILQDOýVWHSýLQýWKHýLQVWDOODWLRQýRIýWKHý9&5ëêë&î 9&5ëêë&5ýLVýWRýUHDSSO\ýSRZHUýDQGýVLOHQFHýWKHý DODUPïý)ROORZýWKHýVWHSVýLQý)LJXUHìíýWRýEHJLQýWKHý SURFHVVýRIýGHILQLQJýWKHýUHOD\Vï Figure 10 Steps in Defining Configurable Relays System Setup 13
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3.2 System Setup 7KHýWZRýVHSDUDWHýUHOD\VýFDQýEHýFRQILJXUHGýZLWKý RQHñýDOOýRUýDQ\ýYDULDWLRQýRIýWKHýIROORZLQJýDODUPVãý 836ýRQý%DWWHU\ý /RZý%DWWHU\ý 836ýRQý%\SDVVý %DWWHU\ý7HVWý)DLOý 836ý)DLOý 2YHUORDGý )LJXUHììýLVýDQýH[DPSOHýRIýKRZýWRýFRQILJXUHý5HOD\ý 1XPEHUýìýWRýFORVHýLIýDý836ýRQý%DWWHU\ýDQGîRUý836ý )DLOýDODUPýLVýSUHVHQWý Figure 11 Configuring a Relay to Respond to Alarms 7KHýIDFWRU\ýGHIDXOWýIRUý5HOD\ýìýDQGýëýLVýWRýKDYHýQRý DODUPVýVHOHFWHGïý$IWHUýWKHýHVFDSHýEXWWRQýLVýSUHVVHGý LQý)LJXUH
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$IWHUýFRPSOHWLRQýRIýUHOD\ýFRQILJXUDWLRQñýWKHýGLVSOD\ý PXVWýEHýQDYLJDWHGýEDFNýWRýLWVýRULJLQDOýVFUHHQïý7KLVý LVýDFFRPSOLVKHGýE\ýSUHVVLQJý(6&ýXQWLOýWKHý§&ORVHý 2XWSXWý%UHDNHUýDQGý3UHVVý21¨ýVFUHHQýLVýSUHVHQWïý '2ý127ý&/26(ý7+(ý287387ý%5($.(5ý$7ý 7+,6ý7,0(ïý 3.3 Placing the Unit Back Online 2QFHýILQDOýFRQQHFWLRQýLVýPDGHýWRýWKHýUHPRWHýPRQLð WRULQJýHTXLSPHQWïý7KHýXQLWýPD\ýEHýSODFHGýEDFNý RQOLQHïý9HULI\ýWKDWýSRZHUýFDQýEHýUHVXSSOLHGýWRýWKHý ORDGïý2QFHýWKLVýKDVýEHHQýDFFRPSOLVKHGñýFORVHýWKHý RXWSXWýEUHDNHU
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16 System Setup
