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POWER AVAILABILITY
GXT5000R-208
with GXT5VBATTW120 / GXT5VBATT Battery Cabinets
USER MANUAL
5000VA/3750W
208Volt
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TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 GLOSSARY OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INTRODUCTION AND SYSTEM DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 MAJOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Transien
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UPS COMMUNICATIONS WITH INTELLISLOT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 BATTERY
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IMPORTANT SAFETY INSTRUCTIONS WARNING ! OPENING OR REMOVING THE COVER MAY EXPOSE YOU TO LETHAL VOLTAGES WITHIN THIS UNIT EVEN WHEN IT IS APPARENTLY NOT OPERATING AND THE INPUT WIRING IS DISCONNECTED FROM THE ELECTRICAL SOURCE. OBSERVE ALL CAUTIONS AND WARNINGS IN THIS MANUAL. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH. REFER ALL UPS AND BATTERY SERVICE TO QUALIFIED SERVICE PERSONNEL. DO NOT ATTEMPT TO SERVICE THIS PRODUCT YOURSELF. NEVER WORK ALONE. SAVE THESE INSTRUCTIONS T
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SERVICE PERSONNEL INFORMATION Servicing of batteries should be performed by qualified personnel knowledgeable about batter- ies and the required precautions. Keep unauthorized personnel away from the batteries. PROPER DISPOSAL OF BATTERIES IS REQUIRED. REFER TO YOUR LOCAL LAWS AND REGULATIONS FOR BATTERY DISPOSAL REQUIREMENTS. When replacing batteries, replace with the same model of Liebert-authorized replacement batteries described in this manual (see BATTERY PARAMETERS in the Battery Cabine
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GLOSSARY OF SYMBOLS Risk of electrical shock Indicates caution followed by important instructions Requests the user to consult the manual i Indicates the unit contains a valve-regulated lead acid battery Recycle DC voltage Equipment grounding conductor Bonded to ground AC voltage ON Standby 3
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INTRODUCTION AND SYSTEM DESCRIPTION Congratulations on your choice of the Liebert GXT5000R-208 Uninterruptible Power System (UPS). It provides conditioned power to microcomputers and other sensitive electronic equip- ment. Upon generation, AC power is clean and stable. However, during transmission and distribu- tion it may be subject to voltage sags, spikes, or complete power failure that may interrupt computer operations, cause data loss, and even damage equipment. The GXT5000R-208 pro- tec
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MAJOR COMPONENTS Transient Voltage Surge Suppression (TVSS) & EMI/RFI Filters These UPS components provide surge protection and filter both electromagnetic interference (EMI) and radio frequency interference (RFI). They minimize any surges or interference present in the utility line and keep sensitive equipment protected. Rectifier/Power Factor Correction (PFC) Circuit In normal operation, the rectifier/PFC circuit converts utility AC power to regulated DC power for use by the inverter wh
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Auxiliary 120V / 400VA Power The GXT5VBATTW120 battery cabinet also provides a transformer to provide up to 400VA of 120V power. Dynamic Bypass The GXT5000R-208 provides an alternate path for utility power to the connected load in the unlikely event of a UPS malfunction, such as overload, overtemperature, or an internal UPS failure. If a malfunction does occur, the UPS automatically transfers the connected load to bypass. Bypass operation is indicated by an alarm and illuminated Bypass LED (
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GENERAL DESCRIPTION Figure 1 GXT5000R-208 UPS - Front view Control panel Air vents Figure 2 GXT5000R-208 UPS - Rear view 20A AC output 30A input RELAYCARD-INT Input with circuit circuit alarm contacts cord breaker L6-20R breaker L6-30P EPO DB-9 connector No user connection Cooling fans 30A AC output L6-30R DC cable to external 208 VAC power to auxiliary battery cabinet power input connector on (see Figures 3 and 4) external battery cabinet (see Figure 3) 7
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Figure 3 GXT5VBATTW120 battery cabinet with auxiliary 120 VAC power - Rear view DC cable from rear of 208 VAC power from rear of GXT5000R-208 to GXT5000R-208 to auxiliary power external battery cabinet input connector (see Figure 2) (see Figure 2) Auxiliary power Auxiliary power input connector 120 VAC @ 400 VA External battery with 4A circuit protector connectors Figure 4 GXT5VBATT battery cabinet - Rear view External battery connectors 8
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GENERAL INSTALLATION 1. Verify that the 30A input circuit breaker on the GXT5000R-208 is in the OFF position. 2. For GXT5VBATTW120 only - Connect the 208V, one-foot-long cord, from the rear of the GXT5000R-208 to the mating external battery connector on the rear of the GXT5VBATTW120. 3. Connect the L6-20P from the load to the L6-20R on the rear of the GXT5000R-208. Turn on the 20A circuit breaker on the rear of the GXT5000R-208. 4. Verify that the EPO connector and jumper are in place. 5. C
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CONTROLS AND INDICATORS AC input ON/Manual battery test On Inverter indicator (Transfer to inverter) indicator Fault On bypass indicator Battery capacity Standby/Manual bypass Load level indicator indicators (Transfer to bypass) indicators ON/Manual Battery Test button This button controls output power to connected load(s) and has two functions: Transfer load to inverter Manual battery test Pressing the ON/Manual Battery Test button will transfer the load from bypass to inverter in order
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Load Level indicators - 4 green, 1 amber, 1 red LEDs The Load Level indicators display the approximate load level at all times. The four green LEDs indicate acceptable levels up to 95%. The amber light comes on when the load level is 96-105%. The last LED at right (red) indicates an overload (more than 105%) and warns of immi- nent shutdown if the load is not reduced. Battery Capacity indicators - 5 green LEDs The GXT5000R-208 features an automatic battery test. The Battery Capacity LED
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MODES OF OPERATION Normal Mode Operation During normal operation, utility power provides energy to the UPS. The filters, the power fac- tor correction circuit and the inverter process this power to provide computer-grade power to connected loads. The UPS maintains the batteries in a fully charged state. On Inverter AC input ON/Manual indicator indicator battery (illuminated) (illuminated) test Load level Fault Standby/ On bypass Battery capacity indicators indicator Manual indicator indi
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Bypass Mode Bypass mode provides an alternate path for utility power to the connected load in the unlikely event of a UPS malfunction, such as overload, overtemperature, or an internal UPS failure. On Inverter AC input ON/Manual indicator indicator battery (NOT illuminated) (NOT illuminated) test Load level Fault Standby/ On bypass Battery capacity indicators indicator Manual indicator indicators (illuminated LEDs (NOT illuminated) bypass (illuminated) indicate load level) Battery Recharg
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OPERATING INSTRUCTIONS Turn On Once the AC supply has been applied to the unit, power will be applied to the load (bypass mode) immediately when the 30 A input circuit breaker is initially closed. Turn the unit ON (inverter mode) by pressing the ON button once. Manual Bypass To manually put the unit in Bypass mode, press the Standby button once. Pressing this button once will cause the load to be transferred to bypass power. Pressing this button a sec- ond time will result in loss of pow
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Five Batteries Four Batteries Three Batteries Two Batteries One Battery OPTIONAL BATTERIES - PROGRAMMABLE RUN TIME The GXT5000R-208 may be equipped with up to five battery GXT5VBATT cabinets. At least one battery cabinet is required. The first battery cabinet may be a GXT5VBATTW120 if a 120V, 400VA auxiliary voltage source is needed. The enhanced communication provides an estimated run time in minutes, taking into account the number of battery cabinets and UPS load. The number of attached
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Procedure to confirm the battery count 1. Apply AC input power to the UPS. 2. Turn the UPS output off using the Standby button. If the UPS is in inverter mode, the load must first be transferred to bypass and then to off. 3. Once the UPS output is off, press and hold the Standby button continuously. The Standby button must be held continuously for the duration of this procedure. The UPS will do nothing for the first 10 seconds. After approximately 10 seconds, the LED display will scroll an