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GILSJ JN MIXERS
MORTAR-PLASTER MIXER
MODEL: 600MP
OPERATOR’S GUIDE & PARTS MANUAL
GILSJ JN MIXERS
4343 Easton Road · St. Joseph, MO 64503
BY
816-233-4840 · 800-253-3676
Fax 816-233-4624 · 888-253-3676
E-Mail: cleform@ccp.com
Web Address: www.cleform.com
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INTRODUCTION This operator’s manual has been prepared to provide the information you need to correctly operated and maintain your mixer. For maximum satisfaction, carefully read and follow the instructions in this manual. Should you need repair parts or service, refer to the parts breakdown on pages 14 through 25. Information regarding operation and maintenance of the factory-installed engine or motor can be found in a separate engine/motor owner’s manual supplied with the mixer. The manual p
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TABLE OF CONTENTS 1. SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. ASSEMBLY AND PREOPERATIONAL CHECKS . . . . . . . 4 3. CONTROLS AND OPERATION Clutch Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Tow Pole Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Safety Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4. MIXER TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1 – SAFETY PRECAUTIONS THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS. A CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS CAN BE AVOIDED BY OBSERVING CERTAIN PRECAUTIONS. READ AND PRACTICE THE FOLLOWING PRECAUTIONS BEFORE OPERATING THIS EQUIPMENT TO HELP PREVENT ACCIDENTS. EQUIPMENT SHOULD BE OPERATED ONLY BY THOSE WHO ARE RESPONSIBLE AND HAVE BEEN PROPERLY INSTRUCTED. Read all operating and maintenance instruction before operating or servicing the mixer. Test run th
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Never charge or fill the unit prior to starting the mixing blades as an overload encountered in starting a loaded unit could damage the engine/motor or drive components. Connect safety chains as instructed when towing the mixer. Connect only to correct hitch or coupler. Keep warning, caution and safety instruction labels clean and in good condition. Replace missing, damaged or illegible labels. 2 – ASSEMBLY AND PRO-OPERATIONAL CHECKS The only assembly required on this mixer is the install
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3 – CONTROLS AND OPERATIONS 1. The mixing paddles feature adjustable rubber wipers and steel backing plates. Paddles are factory preset for appropriate drum wrap clearance. If adjustment is required, proceed as follows: A. Loosen the wiper attaching hardware and move the wiper outward to maintain contact with the drum but without folding over when in operation. B. After adjustment, turn the mixer arms one full turn manually to check clearance and eliminate the possibility of wiper back plates c
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TOW POLE ASSEMBLY The tow pole assembly is located on the front of the mixer and is used for transport only. For transport, pull the tow pole assembly out, line up the hold and insert the L-shaped pin through holes. When operating the mixer, pull the L-shaped pin out of the hole and push tow pole assembly all the way in. Line up the holes and insert the L-shaped pin through the holes. SAFTEY CHAINS For transporting the mixer, slide the tow pole out as far as possible and insert the locking pin.
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4 – MIXER TRANSPORT 1. Secure drum by engaging drum lock. 2. Secure all moveable parts, including the rear housing. 3. Secure tow pole coupler to vehicle and attach safety chains and hooks. (See FIGURE 2, Safety Chains). A. Pintle type couplers require the appropriate tow vehicle coupler retainer. B. Match ball coupler size exactly with hitch ball. 5 – OPERATING THE MIXER STARTING THE MIXER Start the mixer engine/motor. Refer to the engine/motor manual for proper starting procedures. Prior to
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LOADING THE MIXER When the mixing blades are rotating, pour the required amount of water into the drum, then add cement, sand and lime. The desired mixing speed is 33 RPM DISCHARGING THE MIXER Allow the entire mixture to mix for one (1) full minute. DO NOT STOP MIXER FROM ROTATING. Hold the tilt handle and disengage the drum lock. Dump mortar to the side by pulling the tilt lever downward. After the mixture is dumped, return the drum to the operating position and engage drum lock. CLEANING To
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TROUBLE SHOOTING GUIDE FOR MP MIXERS. ENGINE WON’T START: 1. Check for sufficient fuel. 2. Check oil level (some engines have an oil alert, preventing the engine from starting when oil level is low) 3. Was engine choked when starting? 4. Is engine flooded? 5. Check spark plug. (Clean and check gap). 6. If engine still won’t start, take to service center. BELT DRIVEN MODELS: 1. Check condition of belts, replace if necessary. 2. Check for oil or grease on belts as well as for loose belts. 3. Adjus
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6 – OPERATING GUIDELINES MASONRY CONSTRUCTION GUIDELINES The strength and durability of brick masonry depends upon the quality of the brick, the quality of the mortar and the workmanship in laying. The strength also depends upon adequate bond and the shape of the masonry unit. Brick quality – Characteristics are hardness and density. Brick for masonry which is exposed to weather or where strength is desired should have a crushing strength of not less than 2500 PSI. Laying and bonding – Brick s
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MIXING SHAFT BEARINGS The mixing shaft bearings are permanently factory sealed and lubricated, and should not require further service. DRUM SHAFT BEARING HANGERS Drum bearing hangers are located on each side of the drum, and are equipped with grease fittings. These bearings should be lubricated once each week with lithium based grade 2 multi-purpose grease. SEE FIGURE 3 ENGINE/MOTOR Refer to the engine/motor operating instructions for all maintenance and lubrication instructions and requiremen
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8 – ADJUSTMENT RUBBER WIPER BLADES Adjust rubber wipers so they fit snugly against the drum but not to the point that they fold over when the blades rotate. ENGINE/MOTOR DRIVE SEE FIGURE 4. 1. Align pulleys correctly 2. Tighten locking collars in the direction of rotation and tighten setscrews. 3. Adjust tension on the engine belt as follows: A. Place clutch lever in the engaged (drive) position. B. Move the engine/motor to tighten the belt until the engine plate is slightly above the horizontal
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9 – STORAGE For short term storage, clean the mixer and store in a dry place. If the mixer is not to be used for an extended period of time, service the mixer completely and store in a dry place. 1. Refer to the engine/motor instructions for storage instructions. 2. Cover exposed metal surfaces with a thin coat of SAE 30 weight engine oil. 3. Lubricate per instructions outlined in the LUBRICATION section. 13
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Concrete Mixer Parts List REF NO. PART NO. DESCRIPTION QTY DRUM & DRIVE 1 232255 Bearing Hanger 2 2 1031 Grease Fitting 4 3 214837 Gear 1 4 5079 Drum Sheel Assembly 1 5 5207 Grill Assembly 1 6 232392 Bearing Support Assembly 2 7 245704 Drum Tilt Lever 1 8 5771 Drum Seal 2 9 245349 Houseing, Seal 2 10 5772 O-ring Seal Clamp 2 11 5773 O-Ring 2 12 5776 Bearing, Drum shaft 2 13 245258 Drum Shaft 1 14 5777 Locking Collar 2 15 *70343 Capscrew, Hex Hd 1/2-13 x 1-1/2 GR 5 4 16 *70430 Capscrew, Flat Hd
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Concrete Mixer Parts List MIXING BLADES REF NO. PART NO. DESCRIPTION QTY 1 245711 Mixing Arm Assembly, Tow End 2 2 245709 Mixing Arm Assembly, Engine End 2 3 245705 MixingArm Cap 4 4 5235 Drum Wrap Wiper 4 5 5234 Wrap Wiper Backing Plate 4 6 5230 End Wiper Backing Plate 2 7 5231 Drum End Wiper 2 8 *70343 Capscrew, Hex HD 1/2-13 x 1 1/2 Gr 5 10 9 *70157 Capscrew, Hex HD 5/16-18 x 1 1/4 Gr 5 8 10 *70563 Nut, Hex 1/2-13 10 11 *70549 Nut, Hex 5/16-18 12 12 *70655 Washer, 1/2 Spring Lock 10 13 *7064
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Concrete Mixer Parts List ENGINE HOUSING AND AXLE REF NO. PART NO. DESCRIPTION QTY 1 245712 Engine Housing Assembly w/decals 1 2 245701 Housing Base Assembly 1 3 32082 Reflector 2 4 232623 T-Handle Latch 2 5 5402 Handle, Engine Housing 1 6 220521 Rivet, Handle 4 7 223590 Rubber Bumper 4 8 232614 Housing Base Front Plate 1 9 213297 Screw, Thread Forming 5/16-18 x 1/2 6 10 *29065 Screw, Sheet Metal #10-24 x 3/8 4 11 232299 Axle Assembly 1 12 38565 Hub Assembly (includes:) 2 13 1046 Bearing Cup
