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Instruction Manual
PN 51-FCL-1056 rev.E
March 2012
FCL with 1056 Analyzer
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ESSENTIAL INSTRUCTIONS WARNING READ THIS PAGE BEFORE PROCEEDING! RISK OF ELECTRICAL SHOCK Your purchase from Rosemount Analytical, Inc. has resulted in one of the finest instruments available for Equipment protected throughout by double insulation. your particular application. These instruments have • Installation of cable connections and servicing of this product been designed, and tested to meet many national require access to shock hazard voltage levels. and international standards. Expe
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QUICK START GUIDE FOR FCL ANALYZER 1. Refer to Section 2.0 for installation instructions and Section 3.0 for wiring instructions. 2. Once connections are secured and verified, apply power to the analyzer. 3. When the analyzer is powered up for the first time, Quick Start screens appear. Using Quick Start is easy. a. A backlit field shows the position of the cursor. b. To move the cursor left or right, use the keys to the left or right of the ENTER key. To scroll up or down or to increase
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9. Choose Live/Continuous. Go to step 11. S1 Free Cl pH Correction Manual Live/Continous Live/Continous 10. The screen shown at left appears only if you have an FCL-01. Enter the S1 Manual pH pH of the process liquid. 0 7.00 11. Choose the desired temperature units. Temp Units o C o F 12. The main display appears. The outputs and alarms (if an alarm board is present) are assigned to default values. 13. To change outputs, alarms, and other settings go to the main menu and
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MENU TREE Calibrate Sensor 1 (Free chlorine) Chlorine Zero In process Temperature Sensor 2 (pH) pH Buffer Cal Auto Select buffer (NIST, DIN19267, Ingold, Merck, or Fisher) Select stability criteria Manual Standardize Enter slope or offset Temperature Output 1 Output 2 Hold Sensor 1 Sensor 2 Display Main format configuration Language selection Warning (enable or disable) Screen contrast See next page for rest of menu tree
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MENU TREE (continued) Program Outputs Range (assign values to 4 and 20 mA) Configure Output 1 or 2 Assign sensor and measurement Range Scale Dampening Fault mode (fixed or live) Fault value (output current) Simulate Alarms Configure/Setpoint Alarm 1, 2, 3, or 4 Setpoint Assign sensor and measurement High or low logic Deadband Interval time On time Recovery time Simulate Synchronize timers Measurement Free chlorine (sensor 1) Measurement selection Units Filter Resolution pH (sensor 2) Measurement
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About This Document This manual contains instructions for installation and operation of the Model FCL-1056 The following list provides notes concerning all revisions of this document. Rev. Level Date Notes A9 /08 This is the initial release of the product manual. The manual has been reformatted to reflect the Emerson documentation style and updated to reflect any changes in the product offering. B11 /09 Minor changes to manual. C 10 /10 Updated DNV logo and copyright date. D4 /11 Updated co
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MODEL FCL-1056 TABLE OF CONTENTS FCL-1056 TABLE OF CONTENTS Section Title Page 1.0 DESCRIPTION AND SPECIFICATIONS ................................................................ 1 1.1 Applications ............................................................................................................. 1 1.2 Features................................................................................................................... 1 1.3 Specifications - General...............................
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MODEL FCL-1056 TABLE OF CONTENTS TABLE OF CONTENTS CONT’D Section Title Page 7.0 DIGITAL COMMUNICATIONS ............................................................................... 51 8.0 MAINTENANCE ...................................................................................................... 53 8.1 Analyzer ................................................................................................................... 53 8.2 Chlorine Sensor .......................................
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MODEL FCL-1056 TABLE OF CONTENTS LIST OF TABLES CONT’D 9.6.1 Calibration Error During Two-Point Calibration ........................................................ 67 9.7 Troubleshooting When No Error Message is Showing - General............................. 70 9.9.2 Simulating pH Input .................................................................................................. 71 9.10 Simulating Inputs Temperature...........................................................................
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Model FCL-1056 SECTION 1.0 DESCRIPTION AND SPECIFICATIONS SECTION 1.0. DESCRIPTION AND SPECIFICATIONS • COMPLETE SYSTEM INCLUDES sensor, connecting cable, analyzer, and flow controller • CONTINUOUS pH CORRECTION eliminates expensive and messy reagents and trouble- some sample conditioning systems 1 • MEASURES FREE CHLORINE IN SAMPLES havi
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MODEL FCL-1056 SECTION 1.0 DESCRIPTION AND SPECIFICATIONS Interferences: Monochloramine, permangante, 1.3 SPECIFICATIONS — GENERAL peroxides. Sample requirements: Electrolyte volume: 25 mL (approx.) Pressure: 3 to 65 psig (122 to 549 kPa abs) Electrolyte life: 3 months (approx.); for best results A check valve in the inlet prevents the sensor replace electrolyte monthly. flow cells from going dry if sample flow is lost. The check valve opens at 3 psig (122 kPa abs). If the check valve is remo
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MODEL FCL-1056 SECTION 1.0 DESCRIPTION AND SPECIFICATIONS 1.6 ORDERING INFORMATION FCL Free Chlorine Measuring System. The FCL is a complete system for the determination of free chlorine in aqueous samples. It consists of the sensor(s), analyzer, and constant head overflow device to control sample flow. All components are mounted on a backplate. Model option -02 includes a pH sensor for continuous, auto- matic pH correction. Three replacement membranes and a 4-oz. bottle of electrolyte solution
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MODEL FCL-1056 SECTION 1.0 DESCRIPTION AND SPECIFICATIONS This page left blank intentionally 4
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MODEL FCL-1056 SECTION 2.0 INSTALLATION SECTION 2.0. INSTALLATION 2.1 UNPACKING AND INSPECTION Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. If items are missing, notify Rosemount Analytical immediately. 2.1.1 FCL-01 (free chlorine without continuous pH correction) Model FCL-01 consists of the following items mounted
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MODEL FCL-1056 SECTION 2.0 INSTALLATION 2.2 INSTALLATION 2.2.1 General Information 1. Although the system is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme temperature. CAUTION The FCL free chlorine system is NOT suitable for use in hazardous areas. 2. To keep the analyzer enclosure watertight, install
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MODEL FCL-1056 SECTION 2.0 INSTALLATION INCH MILLIMETER FIGURE 2-1. Model FCL-01 INCH MILLIMETER FIGURE 2-2. Model FCL-02 7
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MODEL FCL-1056 SECTION 2.0 INSTALLATION This page left blank intentionally 8
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MODEL FCL-1056 SECTION 3.0 WIRING SECTION 3.0. WIRING 3.1 POWER, ALARM, AND OUTPUT WIRING WARNING RISK OF ELECTRICAL SHOCK Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes. 3.1.1 Power Wire AC mains power to the power supply board, which is mou
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MODEL FCL-1056 SECTION 3.0 WIRING 3.1.3 Alarm wiring. WARNING Exposure to some chemicals may degrade the sealing properties used in the following devices: Zettler Relays (K1-K4) PN AZ8-1CH12DSEA The alarm relay terminal strip is located just below the power connector on the power supply board. See Figure 3-2. Keep alarm relay wiring separate fro
