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Part No. 96890SL Rev. C
Service Manual
R
Groundsmaster 3000/3000–D
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Groundsmaster 3000 and 3000–D.
This safety symbol means DANGER, WARN-
ING, or CAUTION, PERSONAL SAFETY
REFER TO THE TRACTION UNIT AND CUTTING
INSTRUCTION. When you see this symbol,
UNIT OPERATOR’S MANUALS FOR OPERATING,
carefully read the instruct
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Groundsmaster 3000/3000–D
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Table Of Contents Chapter 1 – Safety Chapter 5 – Hydraulic System and Transaxle Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 2 Safety and Instruction Decals . . . . . . . . . . . . . . . . 1 – 4 General Information . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 3 Hydraulic Schematics . . . . . . . . . . . . . . . . . . . . . . . 5 – 6 Chapter 2 – Product Records and Mainten
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Groundsmaster 3000/3000–D
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Table of Contents (continued) Chapter 9 – 84I Cutting Units Chapter 11 – 72I Cutting Units Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 – 2 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 3 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 – 3 Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . 9 – 7 Service and R
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Groundsmaster 3000/3000–D
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Chapter 1 Safety Table of Contents SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 1 Maintenance and Service . . . . . . . . . . . . . . . . . . . . . 3 Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY AND INSTRUCTION DECALS . . . . . . . . . . 4 While Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Instructions The GROUNDSMASTERR 3000 and 3000-D was tested and certified by TORO for compliance with the B71.4—1
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7. Check interlock switches daily for proper operation. 9. Sit on the seat when starting the engine and operat Do not rely entirely on safety switches -shut off engine ing the machine. before getting off seat. If a switch fails, replace it before 10. Always use seat belt and ROPS together. Make operating the machine. The interlock system is for your sure seat is latched. protection, so do not bypass it. Replace all interlock 11. Before starting the engine: switches every two years. Inter
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24. Do not touch engine, muffler, or radiator while en 26. Before getting off the seat: gine is running or soon after it has stopped. These areas A. Move traction pedal to neutral position and re could be hot enough to cause a burn. move foot from pedal. 25. Lower the cutting unit or other attached implement B. Set the parking brake and disengage the PTO. to the ground and remove key from switch whenever C. Shut the engine off and remove key from igni machine is left unattended. tion s
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Safety and Instruction Decals (Groundsmaster 3000) The following safety and instruction decals are mounted on the traction unit. If any decal becomes damaged or illeg ible, install a new decal. Part numbers are listed below or in your parts catalog. On Side of Tool Box (Part No. 67–1710) In Compartment Behind Control panel Next to Right Side of Seat (Part No. 93–5933) (Part No. 93–5935) ON FAN SHROUD (Part No. 77–3100) On Hood (Part No. 93–6328) On Right Side Of Center On Fuse Com
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Safety and Instruction Decals (Groundsmaster 3000–D) The following safety and instruction decals are mounted on the traction unit. If any decal becomes damaged or illeg ible, install a new decal. Part numbers are listed below or in your parts catalog. On Side of Tool Box (Part No. 67–1710) In Compartment Behind Control panel (Part No. 93–5932) Next to Right Side of Seat (Part No. 93–5934) ON FAN SHROUD (Part No. 77–3100) On Radiator Near Inlet (Part No. 93–7275) On Fuse Compartment
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Safety and Instruction Decals (84I Cutting Units) The following safety and instruction decals are mounted on the cutting unit. If any decal becomes damaged or illegible, install a new decal. Part numbers are listed below or in your parts catalog. On Front of Cutting Unit On Each Corner Of On Right & Left Covers (Part No. 68–8340) Cutting Unit (Part No. 93–0299) (Part No. 43–8480) On Front of Deck On Gearbox Base (Part No. 88–1270) On Deck Channels, Under Covers (Part No. 93–6697) (P
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On Rear of Deck (Part No. 66–6380) On Front of Deck (Part No. 66–1340) On Rear Of Deck (Part No. 93–7828) Replaces Decal Part No. 66–6380 for CE On Front Of Deck On Each Castor Arm (Part No. 93–7824) (Part No. 93–4894) Replaces Decal Part No. 66–1340 for CE On Deck Channels, Under Covers (Part No. 93–7814) On Each Castor Arm Replaces Decal Part No. 85–6410 for CE (Part No. 93–4690) Groundsmaster 3000/3000–D Safety Rev. A Page 1 – 7 Safety
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Safety and Instruction Decals (Contour 82I Cutting Unit) The following safety and instruction decals are mounted on the cutting unit. If any decal becomes damaged or illegible, install a new decal. Part numbers are listed below or in your parts catalog. On Top of Chamber 3 On Sides of Right & (Part No. 68–8340) Left Chambers On Right & Left Chambers (Part No. 43–8480) (Part No. 93–0299) On Top of Chamber 2 (Part No. 88–1270) On Top of Chamber 3 On Sides of Right & (Part No. 93–7818
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Safety and Instruction Decals (Guardian 72I Recycler Cutting Unit) The following safety and instruction decals are mounted on the cutting unit. If any decal becomes damaged or illegible, install a new decal. Part numbers are listed below or in your parts catalog. On Front of Cutting Unit On Each Corner Of On Left Caster Arm (Part No. 68–8340) Cutting Unit (Part No. 93–0299) (Part No. 43–8480) On Gearbox Base On Deck Channels, Under Covers (Part No. 93–6697) (Part No. 85–6410) On Front
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Safety and Instruction Decals (Rear Discharge 72I Cutting Unit) The following safety and instruction decals are mounted on the cutting unit. If any decal becomes damaged or illegible, install a new decal. Part numbers are listed below or in your parts catalog. On Gearbox Base (Part No. 93–6697) On Front of Deck (Part No. 68–8340) On Front of Deck (Part No. 93–7818) Replaces Decal Part No. 68–8340 for CE On Front Deck Hanger (Part No. 93–4690) On Deck Channels, Under Covers (Part N
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On Front of Deck (Part No. 66–6380) On Rear Of Deck (Part No. 93–7828) Replaces Decal Part No. 66–6380 for CE On Rear Of Deck (Part No. 93–4977) On Front of Deck (Part No. 66–1340) On Front Of Deck On Deck Channels, Under Covers (Part No. 93–7824) (Part No. 85–6410) Replaces Decal Part No. 66–1340 for CE On Right Rear Top of Deck On left Rear Top of Deck On Front of Deck (Part No. 94–3392) (Part No. 93–4691) (Part No. 88–1270) Groundsmaster 3000/3000–D Safety Page 1 – 11
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Safety Groundsmaster 3000/3000–D Page 1 – 12
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Chapter 2 Product Records and Maintenance Table of Contents PRODUCT RECORDS . . . . . . . . . . . . . . . . . . . . . . . . . 1 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 EQUIVALENTS AND CONVERSIONS . . . . . . . . . . . 2 Traction Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Decimal and Millimeter Equivalents . . . . . . . . . . . . 2 Cutting Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 U.S. to Metric
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Equivalents and Conversions Product Records and Maintenance Groundsmaster 3000/3000–D Page 2 – 2
