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Part No. 96876SL Rev. A
Service Manual
Reelmaster 2300–D/2600–D
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Reelmaster 2300–D/2600–D.
This safety symbol means DANGER, WARN-
ING, or CAUTION, PERSONAL SAFETY
REFER TO THE TRACTION UNIT AND CUTTING
INSTRUCTION. When you see this symbol,
UNIT OPERATOR’S MANUALS FOR OPERATING,
carefully read the instructions that follow.
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Table Of Contents Chapter 1 – Safety Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 16 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 17 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 1 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 19 Safety and Instruction Decals . . . . . . . . . . . . . . . . 1 – 4 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 –
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Chapter 1 Safety Table of Contents SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 1 Maintenance and Service . . . . . . . . . . . . . . . . . . . . 3 Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY AND INSTRUCTION DECALS . . . . . . . . . . 4 While Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Instructions The REELMASTER 2300–D/2600–D conforms to the American National Standards Institute’s (ANSI) safety WARNING stand
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5. Do not carry passengers on the machine. Keep ev- 9. Make sure the work area is clear of objects which eryone, especially children and pets, away from the ar- might be picked up and thrown by the reels. eas of operation. 10. Fill the fuel tank with diesel fuel before starting the 6. Keep all shields, safety devices and decals in place. engine. Avoid spilling any fuel. Since fuel is highly flam- lf a shield, safety device or decal is damaged, malfunc- mable, handle it carefully. tioning or ille
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20. Before getting off the seat: D. Stop the engine and remove the key from the ig- nition switch. A. Move the traction pedal to neutral. 21. Whenever the machine is left unattended, make B. Set the parking brake. sure the reels are not spinning, the key is removed from ignition switch, and the parking brake is set. C. Disengage the cutting units and wait for the reels to stop spinning. Maintenance and Service 22. Before servicing or making adjustments to the ma- 28. Before disconnecting or perf
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Safety and Instruction Decals The following safety and instruction decals are affixed below and in your Parts Catalog. Order replacements to the traction unit. If any decal becomes illegible or from your Authorized Toro Distributor. damaged, install a new decal. Part numbers are listed ON LEFT SIDE OF SEAT PANEL (Part No. 92–7270) UNDER CONTROL PANEL Model 03427 only (Part No. 93–6902) ON CARRIER FRAME (Part No. 94–3353) WARNING! Pinch Point between Carrier Frame and Cutting Unit ON FAN SHROUD O
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&) )!% # !## *) % ( % )
"*()$ %) '& *' ( ') & Reelmaster 2300–D/2600–D Safety Page 1 – 5 Safety
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Safety Reelmaster 2300–D/2600–D Page 1 – 6
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Chapter 2 Product Records and Manuals Table of Contents PRODUCT RECORDS . . . . . . . . . . . . . . . . . . . . . . . . . 1 TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 3 EQUIVALENTS AND CONVERSIONS . . . . . . . . . . . 2 Capscrew Markings and Torque Values – U.S. . . 3 Decimal and Millimeter Equivalents . . . . . . . . . . . . 2 Capscrew Markings and Torque Values – Metric 3 U.S. to Metric Conversions . . . . . . . . . . . . . . . . . . . 2 MAINTENANCE INTERVAL CHART . . . . . .
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Equivalents and Conversions Product Records and Manuals Reelmaster 2300–D/2600–D Page 2 – 2
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Torque Specifications Reelmaster 2300–D/2600–D Product Records and Manuals Page 2 – 3 Product Records and Manuals
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Maintenance Interval Chart Product Records and Manuals Reelmaster 2300–D/2600–D Page 2 – 4
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EQUIPMENT OPERATION AND SERVICE HISTORY REPORT for REELMASTER 2300–D/2600–D TORO Model and Serial Number: _____________–___________ Engine Numbers: _________________________ Transmission Numbers: _________________________ Date Purchased: _________________________ Warranty Expires___________ Purchased From: _________________________ _________________________ _________________________ Contacts: Parts _________________________ Phone___________________ Service _________________________ Phone_______
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REELMASTER 2300–D/2600–D Maintenance Schedule Minimum Recommended Maintenance Intervals: Maintenance Procedure Maintenance Interval & Service Every Every Every Every 400hrs Inspect Air Filter, Dust Cup, and Baffle 200hrs 100hrs 50hrs Lubricate All Grease Fittings Change Engine Oil A–Level Check Fan and Alternator Belt Tensions Service Change Engine Oil and Filter B–Level Check Traction Belt Tension Service Service Air Filter Replace Fuel Filter/Water Separator Replace Hydraulic Filte
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REELMASTER 2300–D/2600–D Daily Maintenance Check List Unit Designation: ____________ Daily Maintenance: (duplicate this page for routine use) TORO ID #: ________–________ Daily Maintenance Check For Week Of ________________ Maintenance Maintenance MON TUES WED THURS FRI SAT SUN Check Item ________HRS ________HRS ________HRS ________HRS ________HRS ________HRS ________HRS Safety Interlock Operation Brake Operation 1 Engine Oil Level 1 Cooling System Fluid Level Drain Water/Fuel Separ
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Product Records and Manuals Reelmaster 2300–D/2600–D Page 2 – 8 R REELMASTER 2300–D/2600–D Supervisor Maintenance Work Order Date: ________________ (Duplicate this page for routine use.) Unit Designation: TORO I.D. #: Remarks: __________________–__________________ Hours: Service to perform (circle): A B C D Other Technician: A– Service (every 50 hours) B – Service (every 100 hours) C – Service (every 200 hours) Inspect Air Filter, Dust Cup, and Baffle Change Engine Oil Filter Service Ai
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Chapter 3 Engine Table of Contents INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SERVICE AND REPAIRS . . . . . . . . . . . . . . . . . . . . . . 9 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Bleeding the Fuel System . . . . . . . . . . . . . . . . . . . . 9 SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 GENERAL INFORMATION . . . . . .
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Introduction This Chapter gives information about specifications, ever, the cost of the test equipment and the specialized maintenance, troubleshooting, testing, and repair of the nature of some repairs may dictate that the work be diesel engine used in the Reelmaster 2300–D/2600–D done at an engine repair facility. mower. Service and repair parts for Perkins engines are sup- Most repairs and adjustments require tools which are plied through your local Perkins/Detroit Diesel dealer. If commonly
