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OWNER'S MANUAL
MODELNO.PO1538A
15 HP38 Inch
LawnTractor
• Assembly
• Operation
Customer Responsibilities
• Service and Adjustments
• Storage
• Troubleshooting
• Repair Parts
For Pads and Service, contact our authorized distributor:,call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
181537 01.18.02 RH
PRINTED IN U.S.A.
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SAFETY RU LES IMPORTANT: THIS CUTTING iVIACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Avoidstartingorstoppingonaslope. Iftireslosetraction, disengage the blades and proceed slowly straightdown • Reed, understand,andfollowallinstructions inthe manual the slope. and on the machine before starting. DO NOT" • Only allow responsible adults, who are familiar with
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SAFETY RULES Safe Operation Practices for Ride-On Mowers Look for this symbol to point out im- I portant safety precautions. It means • Be sure the area is clear of other people before mowing. CAUTION!!! BECOMEALERTm YOUR Stop machine if anyone enters the area. SAFETY IS INVOLVED. I Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Al- CAUTION: In order to prevent acciden- ways look down and behind before and while backing. tal starti
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PRODUCT SPECIFICATIONS CONGRATULATIONS on yourpurchase ofa newtractor. It has been designed, engineered and manufactured to give GASOLINE CAPACITY 1.25 GALLONS you the best possible dependability and performance. ANDTYPE: UNLEADED REGULAR Should you experience any problem you cannot easily remedy, please contact your nearest authorized service OILTYPE (API-SF-SJ): SAE 30 (above 32°F) center/department. We have competent, well-trained tech- SAE 5W-30 (below 32°F) niciansand the proper tools to se
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UNASSEMBLED PARTS Steering Wheel Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 Steering Wheel Insert 1 Steering Boot Steering (1) Bolt I i Extension i t Shaft Steering Wheel Adapter (1) Oil Drain Tube For Future Use Keys (1) Hex Bolt 3/8-1 6 x 1 O 2) Keys Slope Sheet (1) Lockwasher 3/8 (1) Large Flat Washer @ (1) Locknut 5116-18 x 1-1/4 5/16-18 5
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ASSEMBLY Your newtractor has been assembled atthe factorywith exception of those parts left unassembled forshipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard INSERT wrench sizes are listed. (2) 1/2" wrenches Pliers (1) 9/1 6" wrench Tire pressure gauge Utility knife Wh
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ASSEMBLY HOW TO SET UP YOUR TRACTOR CHECK BATTERY (See Fig. 2) • Lift seat pan to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. SEAT (See "BATTERY" inCustomer Responsibilities section of this manual for charging instructions). SHOULDER BOLT SEAT PAN FLAT WASHER LOCK WASHER_ ADJUSTMENT BOLT FIG. 2 FIG. 3 INSTALL SEAT (See Fig. 3) Adjust seat before tightening adj
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ASSEMBLY TO DRIVE TRACTOR OFF SKID (See Opera- ,/'CHECKLIST tion section, page 10, for location and func- BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC- tion of controls) TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM THIS AWARNING: Before starting, read, understand and follow QUALITYPRODUCT. all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in PLEASE REVIEW THE FOLLOWING CHECKLIST" trent of tra
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,NEON ENG,NEOFF O,LPRESSORE L,GHTSON OVE_MP T 4, FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED (SEE SAFETYRULES SECTION) FREE WHEEL DANGER, KEEP HANDS AN
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractorto familiarize yourself withthe locations ofvariouscontrols and adjustments. Save this manual for future reference. ATTACHMENT IGNITION LIGHT SWITCH CLUTCH SWITCH POSITION LEVER ...... " " _ LEVER PLUNGER THROTTL_CHOKE ATTACHMENT UFTLEVER CLUTCH_RAKE PEDAL, o MOWER DECK HEIGHT ADJUSTMENT POSITIONS GEARSHIFT LEVER PARKING BRAKE \ FIG. 4 Our tractors conform
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OPERATION IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY HOW TO USE YOUR TRACTOR POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). TO SET PARKING BRAKE (See Fig. 5) NOTE: Under certain conditions when tractor is standing You rtractor isequipped withan operator presence sensing idle withthe engine running, hotengine exhaust gases may switch. When engine is running,any attempt by the operator cause "browning" ofgrass. To eliminate this possibility, to leave the seat without
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OPERATION TO OPERATE MOWER (See Fig. 6) TO TRANSPORT • Raise attachment liftto highestposition withattachment Yourtractor is equipped withan operator presence sensing liftcontrol. switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will • When pushingor towing your tractor, be suregearshift shut off the engine. lever is in neutral (N) position. • Select desired height of cut. Do not push or tow tractor at more than five (5) MPH. • Start
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OPERATION MOWING TIPS TO START ENGINE (See Fig. 5) • Tire chains cannot be used when the mower housing is When startingthe engine for the first time or ifthe engine has attached to tractor. run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. Mower should be propedy leveled for best mowing performance. See"TO LEVEL MOWER HOUSING" in Sit on seat in operating position, depress clutch/brake the Service and Adjustments section of this manual. pedal and set park
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CUSTOMER RESPONSIBILITIES FILL IN DATES As YOO COMPLETE R EGU LAR SERVICE Check Brake Operation _ Check "Rre Pressure Check Operator Presence and T Interlock Systems V' R Check for Loose Fasteners _ _s T Lubrication Chart V f 0 Check Battery Level A Sharpen/Replace Mower Blades !3 R Clean Battery and Terminals i=1# Check Transaxle Cooling Check V-Belts V _ Check Engine Oil Level _ V F Change Engine Oil (with oil filter) V'l._ V' E Change Engine Oil (without oil filter) _1.2 V' a Clean Air Filter
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CUSTOMER RESPONSIBILITIES TRACTOR MANDREL TRAILING ASSEMBLY Always observe safety rules when performing any mainte- EDGEUP nance. CENTER HOLE BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" inthe Service and Adjustments section of this manual). LOCK WASHER STAR TIRES Maintain proper air pressure in alltires (See"PRODUCT FLAT WASHER SPECIFICATIONS" section of this manual). • Keep tires
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CUSTOMER RESPONSIBILITIES BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils Your tractor has a battery charging system which is suffi- will result in increased oil consumption when used above cient for normal use, However, pededic charging of the 32°F. Check your engine oil level more frequently to avoid battery with an automotive charger will extend its life. possible engine damage from running low on oil. • Keep battery
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CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN AIR FILTER (See Fig. 13) Air screen must be kept free of dirt and chaff to prevent Your engine willnot runproperlyusinga dirtyairfilter. Clean engine damage from overheating. Clean with a wire brush or the foam pre-cleaner after every 25 hours of operation or compressed airto remove dirt and stubborn dried gum fibers. every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. ENGINE COOLING FINS (See Fig.
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CUSTOMER RESPONSIBILITIES MUFFLER CLAMP Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS CLAMP Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever FUEL _ FILTER occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. FIG. 14 IN-LINE FUEL FILTER (See Fig. 14) The fuel filter should be replaced once each season.
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SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER (See Fig. 15) TO INSTALL MOWER (See F
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SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING When distance"D"is 1/8"to 1/2" lower at frontthan rear, tighten nuts "F" against trunnion on both front links. Adjust the mower while tractor is parked on level ground or • To raise front of mower, loosen nut"F" from trunnion on driveway. Make sure tires are properly inflated (See "PROD- both front links. Tighten nut "E" on both front links an UCT SPECIFICATIONS" section of this manual). Iftiresare equal number of turns. over or underinflated, you w