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BC4050 BAGGER CART HONDA TRACTOR APPLICATIONS Lower Chute: H/C 2377786 HT38 1 0 Bolt: H/C 2377836 (Qty. 2) HT3813 Washer: H/C 33361 12 (Qty. 2) ~~ ~ H4013 Lower Chute: H/C 3477536 H4514/CD4538 Lower Chute Pin: H/C 3477601 H4518/CD4538C 1 BK4542 Blower Kit I BK4546 Blower Kit This operator’s manual is considered a permanent part of the bagger cart and should remain with the bagger cart if resold. The information and specifications included in this publication were in effect at th
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I Safety Messages Your safety and the safety of others are very important. We have provided important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded by a safety alert symbol A and one of three words: DANGER, WARNING, or CAUTION. These mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you
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BC4050 BAGGER CART CONTENTS CONTENTS ASSEMBLY 1 Assembly and hook-up information. OPERATION 9 How to haul and dump grass safely. How to hook up and remove your bagger cart. How to convert the cart for hauling other loads. 9 Safety ......................................... Connecting and Disconnecting the Cart . . . . . . . . . . . . . a . . . . . . . . . 10 . . . . . . . . . . 11 Unloading the Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Removing the C
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ASSEMBLY BC4050 BAGGER CART ASSEMBLY 1. Remove all parts from the box. There are three bags containing fasteners for the cart assembly, the hitch plate installation and the discharge chute assembly. To facilitate assembly, sort the fasteners into groups for the appropriate assembly stages. Refer to the PARTS LIST on pages 18 - 20 for part identification. Components Box FraffM U-Bracket Latch Handle Support Tube Support Rod Frame Rod Straight Rod Vinyl Cover Hitch Bracket Dump Cloth Sw
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BC4050 BAGGER CART ASSEMBLY FASTENER MEASUREMENT I I V / NursAREs BY INSIDE D WASHERS ARE SPECtFlED AT THREAD MPM BY NSIDE DIAM€IER I TORQUE VALUES NUT AND BOLT DIAMETER . ft-l b N.m kg-m 8 mm Bolts 15 2.1 21 1/4 inch nuts and bolts 7 1 .o 10 5/16 nuts and bolts 14 1.9 19. 3/8 inch nuts and bolts 25 3.5 34 1/2 inch nuts and bolts 60 8.3 81
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ASSEMBLY BC4050 BAGGER CART 4. Turn the cart bed upside down. Install the Cart Assembly frame on the U-bracket, using two 1/2 x 1-1/4 2. Install the wheel assemblies on the frame, inch hex bolts and two 1/2 inch lock nuts. using eight 3/8 x 1 inch hex bolts, eight 3/8 inch flat washers, and eight 3/8 inch lock nuts. Tighten the nuts and bolts securely. Tighten the nuts and bolts securely. I NOTICE 1 Lubricate the wheels with multi-purpose Overtightening the nuts and bolts will bend t
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BC4050 BAGGER CART ASSEMBL Y 6. Install the lift handles, using four 8. Thread the three rods through the cover: 1/4 x 1M inch pan-head screws, four 1/4 inch a.) Thread the support rod through the support lock washers, and four 1/4 inch nuts. . rod sleeve as shown. Tighten the nuts and screws securely. LOCK WASHER (4) LIFT HANDLE b.) Thread the frame rod through the frame rod sleeve as shown. Be sure to position the frame rod so the washer is on the upper side. PAN-HEAD SCREW 7. I
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9. Hook the ends of the frame rod through the 12. Attach the cover to the front corners of the cart eyes in the ends of the support rod. by pulling the elastic loops through the eyes of the straight rod and hooking the loops over the cart bolts, as shown. ELASTIC LOOP (2) SUPPORT ROD . ._ 10. Place the cover assembly over the cart support tube. Be sure the latch handle is outside the cover. Insert the ends of the cover frame rod through the holes in cart support tube. Secure each end
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' BC4050 BAGGER CART ASSEMBL Y 14. Thread the dump cloth rod through the sleeve 16. Install a rubber strap and hooks on the washer in the rear edge of the dump cloth. at the center of the cover frame rod. The open end of the lower hook must face the cart bed. Position the dump cloth with the connecting sleeve cut-out at the right side of the cart. Secure the upper hook to the frame rod by closing the hook loop with pliers. Insert the ends of the rod through the holes in the rear corne
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ASSEMBLY Be4050 BAGGER CART 18. Connect the cart to the tractor, using two clevis LOWER CHUTE FOR 42" and 46" DECKS: pins and two safety clips, as shown. Drill the hole at a point 9-112 inches (240 mm) from the end of the chute and 1-1/2 inches (40 mrn) inside the seam line. HITCH BRACKET SAFEiY \ CLIP (2) CLEVIS PIN (2) Chute Assembly 19. Drill an 11/32 inch (8.5 rnrn) hole in the lower 20. Install a figure-8 hook loop on the lower chute, chute, as shown. using a 511 6 x 314 inch
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BC4050 BAGGER CART ASSEMBLY 21. Install two figure-8 hook loops on the b.) Install tyo rubber straps on the flex hose by connecting sleeve using two 511 6 x 3/4 inch inserting two 5/16 x 1 inch pan-head screws slotted truss head screws (inserted from inside (Phillips) with two 5/16 inch fender washers the connecting sleeve), two 5/16 inch flat from inside the flex hose. Thread the rubber washers and two 5/16 inch lock nuts. straps onto the screws (“S hooks away from the flex hose). Sec
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BC4050 BAGGER CART Page 8
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BC4050 BAGGER CART OPERA77ON OPERATION Safety e Stop the tractor's engine, and set the parking brake, before connecting, disconnecting, or unloading the bagger cart. e Check the mounting bracket to be sure it is securely bolted to the tractor. 0 Always secure the bagger cart to the tractor with two clevis pins and two safety clips. e Check the latch handle to be sure the cart bed is securely latched to the frame. Do not carry passengers in the cart. le e When backing up, always lo
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OPERATION BC4050 BAGGER CART CONNECTING AND DISCONNECTING THE CART HITCH BRACKET Connection 1. , Stop the engine, and set the parking brake. 2. Connect the bagger cart to the tractor, using two clevis pins and two safety clips, as shown. SAFETY CLIP (2) CLEVIS PIN (2) 3. Install the middle chute assembly by inserting the flexible end into the connecting sleeve and placing the other end on the lower chute. Position the middle chute assembly so the window faces the driver’s seat. Atta
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BC4050 BAGGER CART OPERAnON Unloading the Cart You can check the grass load by looking through the window in the cover. The cart must be unloaded when grass builds up to the window. Overfilling will cause the chute to clog. 1. Back the tractor into position at the place where you are going to dump the grass. Stop the tractor engine. 2. Unhook the rubber strap from the rear of the CART BED cart, and open the cover. RUBBER STRA 3. Pull the rubber strap over the open cover, and hook i
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OPERATION BC4050 BAGGER CART Using the Dump Cloth The dump cloth provides a quick and easy way to dump grass loads without unhooking the chute,and unlatching and tipping the cart bed. 1. Unhook the four plastic clips from the support tube. 2. Pull out the dump cloth by the two fabric handles, rolling the grass load onto the ground. 3. Reinstall the dump cloth, and hook the four plastic clips onto the support tube.
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BC4050 BAGGER CART OPERATION Tipping the Cart Bed If you dump the grass load by tipping the cart bed, you won’t need the dump cloth (page 12). You can remove the dump cloth, as described on page 14, step 6. 1. Unhook one end of the middle chute. 2. Move the latch handle down to unlock the cart bed. 3. Tip the cart bed to dump the grass load. LATCH HANDLE / 4. Return the cart bed to the horizontal position, hook up the middle chute, and move the latch handle up to lock the cart
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OPERATION BC4050 BAGGER CART I Removing the Cover Assembly to Haul Other Loads If the cart will not be used for bagging grass, you can easily remove the cover and dump cloth to use the cart for hauling other loads. No tools are needed. 1. Unhook and remove the middle chute (see page 13). 2. Unhook the rubber strap from the rear of the cart, and open the cover. 3. Pull out the strap that attaches the cover to the top of the support tube. 4. Unhook the elastic loops from the bolts at
