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WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. IMPORTANT When the mower is used or operated on any California forest, brush or grass covered land, a working spark arrester must be attached to the muffler. If not, the operator is violating state law, Section 442 Public Resource Code. To acquire a spark arrester for your unit, see your Engine Service Dealer. WARNING P
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EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2.
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CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance and safety instructions, you will prolong the life of your m
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TABLE OF CONTENTS 1. SAFETY ...................................................................................................PAGE 1.1 Safety Alert Symbol ......................................................................................1 1.2 Training ........................................................................................................1 1.3 Preparation..............................................................................................1 - 3 1.4 Operation....
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1. SAFETY 1.1 SAFETY ALERT SYMBOL THIS SAFETY ALERT SYMBOL IS USED BOTH IN THIS MANUAL AND ON THE MACHINE TO IDENTIFY IMPORTANT SAFETY MESSAGES WHICH MUST BE FOLLOWED TO AVOID ACCIDENTS. THIS SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above information which alerts you of unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION. When used with the word DANGER: IT DENOTES THAT AN EXTREME HAZARD EXISTS WHICH WOU
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WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison. WHAT CAN HAPPEN ♦ Carbon monoxide can kill you and is also known to the State of California to cause birth defects. HOW TO AVOID THE HAZARD ♦ Do not run engine indoors or in a small confined area where dangerous carbon monoxide fumes can collect. DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A fire or
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DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦ Purchase and store gasoline only in an approved container. ♦ Always place gasoline containers on the ground away from your vehicle before filling. ♦ Do not fill gasoline containers inside a vehicle or on a truck or tr
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1.4.5 Stop the blades when crossing surfaces other than grass; and when transporting the mower to and from the area to be mowed. 1.4.6 Never operate the mower with defective guards, shields, or covers. Always have safety shields, guards, switches, and other devices in place and in proper working condition. 1.4.7 Do Not change the engine governor settings or over speed the engine. Operating an engine at excessive speed may increase the hazard of personal injury. 1.4.8 Place transmission in neutr
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1.5.5 Keep the mower and fuel container in locked storage to prevent children from playing or tampering with them. 1.5.6 Gasoline powered equipment or fuel containers should not be stored in a basement or any enclosed area, where open pilot lights or heat appliances are present. 1.5.7 Maximum mowing results and safety can only be achieved if the mower is properly maintained and operated correctly. 1.5.8. Check all bolts frequently to maintain proper tightness. 1.5.9. Keep all guards, shields an
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PART NO. 323741 PART NO. 323691 LOCATION: Console LOCATION: RH Side of Console PART NO. 303517 PART NO. 403143 LOCATION: Left Side of Rear LOCATION: Right Side of Rear Surface on Engine Deck Surface on Engine Deck PART NO. 403170 PART NO. 323427 LOCATION: 48” Deck LOCATION: 36” Deck PART NO. 413214 LOCATION: Right Side of Hydro Control Crank Arm PART NO. 603845 LOCATION: Rear Center of Top Surface
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PART NO. 303508 LOCATION: On Top Rear Right Hand Surface of Mower Deck PART NO. 403005 LOCATION: Front Corners of Mower Deck PART NO. 303102 LOCATION: Upper Handle PART NO. 513746 PART NO. 513890 PART NO. 303293 LOCATION: On Engine Blower LOCATION: On Top of LOCATION: On Top Right Housing Next to Muffler Hydraulic Tank Side of Fuel Tank 2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial Nos
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2.6.2 Hydraulic Filter is replaceable cartridge type. P/N 513211: 10 microns, 18 psi bypass (Summer use above 32° F) P/N 523541: 40 microns, 18 psi bypass (Winter use below 32° F) 2.6.3 Speed Range: Forward 0 - 6.2 mph (10.0 km/h) Reverse 0 - 2.2 mph (3.5 km/h) 2.7 WHEEL DRIVE SYSTEM: Drive wheels are direct coupled to Parker/Ross wheel drive motors with 1.0" (25.4 mm) tapered shaft. 2.8 TIRES Drive Front Caster Size .........................16 x 6.50-8 ........................ 9 x 3.50
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2.11 TORQUE REQUIREMENTS BOLT LOCATION TORQUE Blade/Cutter Housing Spindle Bolt.................................75-80 ft-lbs. Caster Bracket Mounts ..................................................30-35 ft-lbs. Cutter Deck/Engine Deck Mount....................................30-35 ft-lbs. Engine Mounting Bolts (Kohler & Kawasaki)..................25-30 ft-lbs. 3. ASSEMBLY INSTRUCTIONS 3.1 Uncrate unit, leaving it on the pallet, place upper handle assembly, fuel tank, and drive linkages at th
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b) Loosen clamp on engine control plate (See Figure 2). Attach inner wire of the throttle cable to the control plate lever and position cable under cable clamp, do not tighten clamp. Choke Link Control Plate Lever Control Alignment Holes Clamp Control Cable Choke Adjusting Screw FIG 2 15 HP KAWASAKI SPEED CONTROL (THROTTLE CABLE HOOK-UP) c) Pull the cable to the right when facing the control plate until the alignment holes in control plate lever and control plate line up. A 15/64” (6 mm) drill
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3.13 Install the speed control rod assembly (linkage with the yoke installed on one end) into the end of the speed control lever located underneath the center of the console. Insert the end of the linkage (opposite the yoke) into the end of the speed control lever from the right hand side and fasten with a hairpin cotter from bolt bag. 3.14 Connect the lower end of the speed control linkage to the speed control crank located at the top rear of the fuel tank support. Secure with clevis pin and ha
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4. OPERATION INSTRUCTIONS 4.1 Controls 4.1.1 Operator Presence Control (OPC) Levers: Located on the upper handle assembly directly above the handle grips. When these levers are depressed, the OPC system senses that the operator is in the normal operator's position. When the levers are released, the OPC system senses that the operator has moved from the normal operating position and will kill the engine if either the speed control lever is not in the neutral position or the blade clutch is engage
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Once the engine has started, move the throttle control lever to the midway point and allow the engine to warm-up before going to full throttle. 4.1.7 “Off-Run” Switch: Located on the console. Turn key to the “Run” position to allow the engine to be started. Turn key to the “Off” position to shut engine off. 4.1.8 Fuel Shut-Off Valve: Installed in the fuel line midway between the tank and engine. The fuel shut-off valve is used to shut off the flow of fuel when parking inside a building, during
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4.2.1 Fill fuel tank. For best results use only clean fresh regular grade unleaded gasoline with an octane rating of 87 or higher. Regular grade leaded gasoline may also be used; however, combustion chamber and cylinder head will require more frequent service. See Engine Owner's Manual. Do not add oil to gasoline. DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or
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WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison. WHAT CAN HAPPEN ♦ Carbon monoxide can kill you and is also known to the State of California to cause birth defects. HOW TO AVOID THE HAZARD ♦ Do not run engine indoors or in a small confined area where dangerous carbon monoxide fumes can collect. NOTE: A cold weather starting kit has been added for ease of starting in either cold weather or when the unit has not been run for a perio
