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For Serial Nos.
540,000 & Higher
Part No. 103-9172
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WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards, and safety devices (especially the grass discharge system) in place and in proper working condition. ♦ Stop engine and wait for all moving parts to stop. Remove spark plug wire(s) or remove key before adjusting, servicing, or performin
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® EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark ® Parts Plus shipment of six (6) line items or
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CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance, and safety instructions, you will
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TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol....................................................................................... 1 1.2 Training ......................................................................................................... 1 1.3 Preparation................................................................................................. 1-3 1.4 Operation ...........................................................................
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1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION. DANGER: White lettering / Red background. Indicates an imminently
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1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders. WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison. WHAT CAN HAPPEN ♦ Carbon monoxide can kill you. HOW TO AVOID THE HAZARD ♦ Do not run engine indoors or in a small confined area where dangerous ca
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DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦ Purchase and store gasoline only in an approved container. ♦ Always place gasoline containers on the ground away from your vehicle before filling. ♦ Do not fill gasoline containers inside a vehicle or on
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1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing. WARNING POTENTIAL HAZARD ♦ Operating eng
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DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning. HOW TO AVOID THE HAZARD ♦ Do not mow slopes when grass is wet. ♦ Do not mow near drop-offs or near water. ♦ Do not mow slopes greater than 15 degrees. ♦ Reduce speed and use extreme caution on slopes. ♦ Avoid sudden turns or rapid
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WARNING POTENTIAL HAZARD ♦ There is no rollover protection when the roll bar is down. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning. HOW TO AVOID THE HAZARD ♦ Keep the roll bar in the raised and locked position and use seat belt. ♦ Lower the roll bar only when absolutely necessary. ♦ Do not wear seat belt when the roll bar is down. ♦ Drive slowly and carefully. ♦ Raise the ro
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1.4.17 Do Not mow with the discharge deflector raised, removed or altered unless there is a grass collection system or mulch kit in place and working properly. 1.4.18 Be aware of the mower discharge and direct discharge away from others. 1.4.19 Do Not operate mower under the influence of alcohol or drugs. 1.4.20 Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. 1.4.21 If jump starting is required: a) connect the positive (+) pow
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WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. HOW TO AVOID THE HAZARD ♦ Make sure all hydraulic fluid hoses and lines are in good condition an all hydraulic connections and fittings are tight before applying pressure to hydraulic system. ♦ Keep
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PART NO. 103-3979 PART NO. 103-3794 LOCATION: RH Side of Console LOCATION: LH Side of Console PART NO. 1-513742 LOCATION: Top of Mower Deck Belt Shields, Left and Right Sides Kohler EFI units All units except Kohler EFI PART NO. 103-5456 PART NO. 103-4474 LOCATION: Top Front of RH Fuel Tank LOCATION: Top Front of RH Fuel Tank PART NO. 98-5954 LOCATION: Under Mower Deck Belt Shield(s) PART NO. 1-403005 LOCATION: Lef
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PART NO. 1-643339 LOCATION: Top of Right Engine Baffle PART NO. 1-303508 LOCATION: RH Side on Top Rear of Mower Deck PART NO. 1-633702 LOCATION: Bottom Side of Floor Pan PART NO. 103-9255 LOCATION: Top of console DO NOT OPERATE WITHOUT GUARD IN PLACE. 1-513748 PART NO. 1-513748 LOCATIONS: Bottom Side PART NO. 1-643222 of Floorpan LOCATION: Left of Center on Mower Deck, Under Floor Pan Kohler EFI Units Only PART NO. 103-2750 LOCATION: Panel behind LH Fuel Tank PART NO. 103-0
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Type A Anti-scalp Rollers Only – See Figure 11 PART NO. 1-523552 PART NO. 1-323540 PART NO. 1-633922 LOCATION: Top of Hydraulic LOCATION: Left Rear Corner Top of LOCATION: Front Center on Top Reservoir, Under Mower Deck of Mower Deck the Seat All Units except Kohler EFI Kohler EFI Units Only PART NO. 103-0262 PART NO. 103-0261 LOCATION: RH Front of Console LOCATION: RH Front of Console PAR
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2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial Nos. 510,000 and Higher LZ25KC524; LZ27KC524; LZ23KC604; LZ25KC604; LZ27KC604; LZ28KC604; LZ27KC724; LZ28KC724 2.2 ENGINE: 2.2.1 Engine Specifications: See your Engine Owner’s Manual 2.2.2 RPM: Full Speed: 3750 RPM (No Load) Idle: 1500 RPM 2.3 FUEL SYSTEM 2.3.1 Capacity: 13.5 gal. (51 L.) 2.3.2 Type of Fuel: Regular unleaded gasoline, 87 octane or higher 2.3.3 Fuel Filter: All units except Kohler EFI: In-line 15
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2.5.5 Deck Lift Assist Lever: Foot pedal that assists in raising the deck. 2.6 SEAT 2.6.1 Type: All units except Kohler EFI: Standard seat with high back, foam padded (internal suspension) and armrests. Kohler EFI units: Standard seat with high back, foam padded (internal suspension), armrests and a custom ride suspension system. Optional seat accessories: • Custom ride suspension system to enhance Standard Seat. • Deluxe suspension seat with high back, low profile foam
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2.9.5 Deck Drive: Electric clutch mounted on horizontal engine shaft. “B” Section belt (with self-tensioning idler) from electric clutch to transfer shaft mounted on deck. Blades are driven by one “B” Section belt (w/self-tensioning idler) from transfer shaft on deck to blade spindles. 2.9.6 Deck: Full floating deck is attached to out-front support frame. Six anti-scalp rollers provide maximum turf protection. Deck design allows for bagging, mulching or side discharge. Deck Dep
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Wheel Lug Nuts.............................................................90-95 ft-lbs. (122-129 N-m) Wheel Motor Mounting Bolts............................................72-77 ft-lbs. (98-104 N-m) Wheel Hub Slotted Nut ..............................................minimum125 ft-lbs. (169 N-m) Rollover Protection System (Roll Bar) Mounting Bolts .......30-35 ft-lbs. (41-47 N-m) Clutch Retaining Bolt (secured with threadlocker)..............55-60 ft-lbs. (75-81 N-m) 3. ASSEMBLY I
