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Operator and
Parts Manual
Grass Catcher
Dixon SpeedZTR 30
Kit 539 131188
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CONGRATULATIONS on your purchase of a KNOW YOUR GRASS CATCHER new Grass Catcher. It has been designed, READ THIS OPERATION MANUAL AND engineered and manufactured to give you the SAFETY RULES BEFORE ASSEMBLING OR best possible dependability and performance. OPERATING YOUR GRASS CATCHER. Com- Should you experience any problem you cannot pare the illustrations with the carton contents to easily remedy, please contact your nearest familiarize yourself with the parts before starting authorized servic
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TABLE OF CONTENTS SAFETY RULES ....................................................................................................................... 4-6 CARTON CONTENTS ..................................................................................................................7 ASSEMBLY .......................................................................................................................... 8 - 12 OPERATION ...............................................................
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SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS DANGER ! THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand and follow all instructions operators should evaluate their ability to in the manual and on the machine before operate the riding mower safely enough to starting. protect themselves and others from serious • Only allo
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SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS • Use extra care in handling gasoline and other DO NOT fuels. They are flammable and vapors are • Do not turn on slopes unless necessary, and explosive. then, turn slowly and gradually downhill, if - Use only an approved container. possible. - Never remove gas cap or add fuel with • Do not mow near drop-off, ditches, or em- the engine running. bankments. The mower could suddenly turn over if a wheel is over the edge of a cliff - Allow engi
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SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS • NEVER allow children to operate the machine. CAUTION • Be sure the area is clear of other people In order to prevent accidental starting when before mowing. Stop machine if anyone setting up, transporting, adjusting or making enters the area. repairs, always disconnect spark plug wire and • Never carry passengers or children even with place wire where it cannot contact spark plug. the blades off. • Do not drive in reverse unless absolute
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UNPACKING INSTRUCTIONS CARTON 1 CONTENTS • Remove all parts and packing materials from 1 - Upper Chute 1 - Owner’s Manual both cartons. 1 - Flex Hose 1 - Hanger Bracket • Check carton contents against list. Be sure all 1 - Discharge Adapter 1 - Adapter Bracket parts are there. 1 - Guard Reinforcement 1 - Booster Ring 1 - Weight Kit 2 - Hi Lift Adapter 1 - Bag of Hardware CARTON 2 CONTENTS 1 - Cover Assembly 2 - Soft Bag Containers 1 - Bag of Hardware PARTS IDENTIFICATION COVER ASSEMBLY FLEX HOSE
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ASSEMBLY BAGGER SUPPORT ASSEMBLY MOUNTING COVER ASSEMBLY TO SUPPORT ASSEMBLY 1 2 1. Remove the two upper side bolts on the NOTE: For ease of assembly, you may wish engine guard as illustrated. Set hardware assistance from another person for mounting the aside for reuse. cover assembly to mower. 2. Attach guard reinforcement to engine guard 1. Position cover assembly on ground behind using hardware removed in Step 1. mower . 3. Attach hanger bracket to guard reinforcement 2. Lift and rotate cover
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ASSEMBLY CONTAINER MOUNTING BOOSTER RING 3 4 1. Install container, centering between support 1. Remove mower deck from machine. Refer to tubes. Operator’s Manual, if necessary. NOTE: One container should always 2. Install the high lift adapters to existing high lift overlap the other container at supports. mower blade. This combination provides the highest lift possible. Results may vary de- 2. Close cover and lock latch handles over pending on mowing conditions and the type center support tubes
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ASSEMBLY LOWER CHUTE FLEX HOSE 5 6 1. Turn mower engine off. 1. Slide flex hose onto open end of discharge adapter. 2. Remove grass deflector on mower by pulling hair pin cotter and deflector pin. Set aside to 2. Thread hose clamp around flex hose and reuse. The deflector and spring may be stored discharge adapter. Pull tight. for future use when not using the bagger. 3. Attach adapter bracket to discharge adapter with bolts, washers and nuts as illustrated below. Flex Hose ¼-20 Nut Washer Hose
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ASSEMBLY UPPER CHUTE FRONT WEIGHTS 7 8 1. Center the weight box on the front face of foot 1. Slide opposite flex hose end into upper chute. plate, as illustrated. Use the holes in weight 2. Push upper chute through the gasketed 11 box as a template to mark and drill four /32" opening in the cover assembly. diameter holes in foot plate. 3. Rotate flex tube and upper chute so that the 2. Attach the weight box to foot plate with four chute opening is downwards toward the 5 5 /16-18 x ½" carriage b
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OPERATION TIPS FOR IMPROVED BAGGING • Avoid cutting wet grass or in the morning OPERATION while the dew is still heavy. Grass clippings collected under these conditions tend to be Follow the mower operation instructions in your sticky and adhere to the walls of the flow path mower operator’s manual. causing clogging. When operating your grass catcher on a lawn • If the grass catcher fails to pick up cut grass where grass and leaf bagging equipment has not or leaves, it is an indication that clog
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CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS STORAGE Always observe safety rules when performing any When grass catcher is to be stored for a period of maintenance. time, clean it thoroughly, remove all dirt, grass, leaves, etc. Store in a clean, dry place. • Before each use check for loose fasteners. • Clean unit thoroughly after each use. BLADE CARE For best results mower blades must be kept CAUTION sharp. Replace bent or damaged blades. Do not leave grass in bagger containers. • See BLAD
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PARTS 8 2 9 11 4 9 9 9 10 7 8 5 8 6 3 14 1 12 13 15 14
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PARTS ITEM P/N QTY. DESCRIPTION ITEM P/N QTY. DESCRIPTION 5 1 .. 532 124670 .... 1... RETAINER SPRING 9 .. 539 991034 .... 8 ... 10-24 x /8 WASHER HD ZD 2 .. 532 127533 .... 1 ... SCREEN, COVER 10 .. 532 414173 .... 1... STRIP, REINFORCEMENT 3 .. 539 108100 .... 1 ... GASKET, COVER 11 .. 532 160274 .... 1 ... COVER, TOP 4 .. 532 130895 .... 1... LATCH HANDLE, COVER 12 .. 532 174083 .... 3... CAP, PLUG TUBING END 5 .. 532 132796 .... 1... SPRING, COVER LT 13 .. 532 414172 .... 1 ... FRAME ASSEMBL
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PARTS 14 12 7 13 17 17 19 6 15 3 17 17 19 19 5 4 9 18 16 17 15 19 16 18 10 11 1 2 8 16
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PARTS ITEM P/N QTY. DESCRIPTION ITEM P/N QTY. DESCRIPTION 5 7 1 .. 539 108397 .... 6 ... HCS /16-24 x /8 GR5 ZD 11 .. 539 121399.... 1... WEIGHT 5 2 .. 539 110943 .... 6 ... NUT /16-24 NYLOC 12 .. 539 131153 .... 1... BRACKET, HANGER 3 .. 539 131351 .... 1 ... DSCHRG ADPTR W/DECAL 13 .. 539 131157 .... 1... REINFORCEMENT, GUARD 4 .. 539 115352 .... 1 ... DSCHRG MTNG BRKT 14 .. 539 131190 .... 1... UPPER CHUTE 5 .. 539 115401 .... 1 ... DECAL, WARNING 15 .. 539 976978.. 12... NUT ¼-20 HEX NYLOC Z
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TORQUE SPECIFICATIONS HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Flangelock Screw Grade SAE grade 5 SAE grade 8 w/ Flangelock Nut Nm ft./lbs ft./lbs Nm ft./lbs Nm 1/4 9 12 13 18 5/16 18 24 28 38 24 33 3/8 31 42 46 62 40 54 7/16 50 68 75 108 1/2 75 102 115 156 9/16 110 150 165 224 5/8 150 203 225 305 3/4 250 339 370 502 7/8 378 513 591 801 1 583 790 893 1211 1 1/8 782 1060 1410 1912 ** Grad
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539-131193 IR 05/07
