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350
9
Series 685 and 1085
Auxiliary Battery
Cabinets
Installation
Manual
164201408 Rev. P00
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IMPORTANTSAFETYINSTRUCTIONS Instructions Importantes Concernant La Sécurité SAVETHESEINSTRUCTIONS Conserver Ces Instructions Thismanualcontainsimportantinstructionsforyourbattery system. Youshouldfollowtheseinstructionsduringthe installationandmaintenanceofthebatterycabinets. Cette notice contient des instructions importantes concernant la sécurité. The installation of batterycabinets shouldbe performedorsupervisedby personnel knowledgeable of batteries and their associated precautions. Keep una
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ATTENTION: Unebatteriepeutprêsenterunrisquedechocêlectrique,debrulure,oud’incen- die. Suivrelesprécautionsquis’imposent. • Pourleremplacement,utiliserlemêmenombreetmodéledesbatteries. • L’élimination des batteries est règlementée. Consulter les codes locaux à cet effet. GeneralNotesAboutInstallingBatteryCabinets Each battery cabinet is packed and crated separately for shipping. You should unpack and inspect each cabinet, roll it to its final position, and join it to the UPS or other cabinets (re
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UPSSystemsUsingSeries685andSeries1085BatteryCabinets • Powerware 9350 (30 kVA---80 kVA) • Powerware9350(100kVA---160kVA) ConventionsUsedinThisManual The text in this manualuses these conventions: • Boldtype highlights important concepts in discussions and key terms in procedures. • Italic typehighlights notes and newterms where they are defined. • Rectangular boxes containing bold type are warnings or cautions that pertain to the battery systemor its electricalconnections. In this manual, the te
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Tableof Contents 1 Introduction ............................................ 1 TypicalBatteryCabinets ....................................... 1 Identification of YourBatterySystem............................. 2 ForMore Information .......................................... 4 GettingHelp.................................................. 4 2 UnpackingYourBatteryCabinet ......................... 5 Preparing Your Site............................................ 5 Environmental Considerations .......
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dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd ddddddddddddddddddddddddddddddddddddddddddddddddddddddd List of Figures Figure 1. TypicalBatteryCabinets ......................................... 1 Figure 2. UPS with LineupandMatch BatteryCabinet ........................ 2 Figure 3. UPS with Separate BatteryCabinets (Attachedto Each Other) ........ 3 Figure 4. Cabinet as Shipped, with Outer Packaging and Pallet................ 6 Figure 5. Removing Front and Rear Supports ..
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Introduction This manual describes howto install the Powerware 9350 Series 685 or Series 1085 Battery Cabinet (see Figure 1). It contains instructions for unpacking and inspecting the battery cabinet, locating the battery cabinet with respect to the UPS, and electrically connecting the battery cabinet to the UPS. The informationyouwillusedependsonthetypeofUPSandseriesofbatterycabinet that you purchased. TypicalBatteryCabinets Series 685 Battery Cabinet Series 1085 Battery Cabinet Figure 1. Typic
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IdentificationofYourBatterySystem Refer only to the parts of this manual that apply specifically to your system configuration. See Figures 2 and 3 to determine where to find your system installation instructions in this manual. UPS Battery Cabinet Figure2. UPS withLineup and MatchBatteryCabinet For installationinstructions, refer to “ThePowerware9350 UPS withIntegralBattery Cabinets” section of Chapter 3. Refer to Chapter 2, “Unpacking Your Battery Cabinet” for unpacking instructions. Powerware9
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UPS Battery Cabinets Figure 3. UPS with Separate Battery Cabinets (Attached to Each Other) For installationinstructions, refer to “ThePowerware9350 UPS withSeparateBattery Cabinets” section of Chapter 3 or Chapter 4. Refer to Chapter 2, “Unpacking Your Battery Cabinet” for unpacking instructions. Powerware9350Series685and1085Auxiliary Battery Cabinets 3 InstallationManual 164201408 Rev. P00 053002
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ForMoreInformation This manual describes howto install your battery cabinet. For more information about the operation and communications capabilities of your UPS system, refer to the following: 164201407 Powerwarer 9350 (100 kVA---160 kVA) UPS Installation Describes the UPS installation procedure; discusses optional accessories, environmental considerations, weight and point loading, connection diagrams, and information on other optional cabinets. Also describes the UPS Cabinet ControlPaneland M
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Unpacking Your Battery Cabinet Each Powerware 9350 Series 685 or Series 1085 Battery Cabinet is shipped on a separate pallet. Use a forklift or pallet jack to move the packaged cabinets to the installation site, oras close as possible to the site, before you unloadthem fromthe pallets. Battery cabinets must be installed in accordance with allapplicable codes and regulations, including the National Electrical Code (NEC), Article 480. NOTE: Startup and operational checks should be performed only b
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InspectingandUnpackingEachCabinet The first task in preparing for installation is inspecting and unpacking each cabinet. Cabinets arrive covered with protective packaging material, as shown in Figure 4. OUTER PACKAGING PLY---FOAM CUSHIONS Figure4. Cabinetas Shipped, withOuter Packaging and Pallet Powerware9350Series685and1085Auxiliary Battery Cabinets 6 InstallationManual 164201408 Rev.P00 053002
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1. Carefully inspect the outer packaging for evidence of damage during transit. CAUTION: DONOTINSTALLADAMAGED CABINET. REPORTANYDAMAGETOTHE CARRIER. CONTACT YOUR LOCALSALESOR SERVICEOFFICEIMMEDIATELY. 2. Use appropriate materialhandlingequipment to move the cabinet to a convenient unpacking area. Space is provided between the pallets to insert pallet jack blades on the bottomof the unit. DANGER: RISK OFINSTABILITY. DONOTTILTCABINETSMORETHAN10 DEGREES FROM VERTICALORTHECABINETMAYTIPOVER. 3. Set e
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LEFT HAND DOOR FOAM (Step 1) SIDE CUSHION FRONT 2 SUPPORT SUPPORT 1 FLOOR PROTECTOR (Step 2) 2 2 2 1 JACKING BOLT 1 2 (Step 2) (Step 3) (Step 8) Figure5. Removing Front and Rear Supports 3. Loosen, but do not remove, the hardware holdingthe foamcushions to the front and rear supports (labeled “1” in Figure 5). WARNING:SERIOUSINJURYMAYOCCUR! BATTERYCABINETS AREEXTREMELYHEAVY. IFUNLOADING INSTRUCTIONS ARENOTCLOSELYFOLLOWED,CABINETMAYTIP. 4. Turn each jackingbolt consecutively, two fullturns, until
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DANGER: CABINET MAYFALL! DONOTLOOSENTHEHARDWAREATTACHINGTHESIDEORFRONT SUPPORTSTOTHECABINETBASE,ORTHEFRONTAND SIDESUPPORTS TOEACHOTHER,ATTHISTIME. THECABINETMUSTBELOWERED BYTHEJACKING BOLTSBEFORETHE SUPPORTSCANBEREMOVED. 6. Carefully and evenly lower the cabinet by turningeach jackingbolt consecutively two full turns (maximum) until the supports contact the floor, and the cabinet is no longer supported by the jacking bolts. 7. Afterthe batterycabinet is restingon the floor, remove the jackingbol
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NOTES: ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ _______
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ConnectingtoPowerware935030---160 The method you use to install your battery cabinets depends on which UPS you have. For the purpose of discussion, this chapter uses the term UPS to refer to the UPS cabinet, and the term battery cabinet to refer to anybattery cabinet. There are two different sizes of battery cabinets, but the procedure for connecting the cabinets to your UPS systemis the same. • Joiningone or more batterycabinets to the UPS • One or more batterycabinets separatelylocatedfromthe
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1. Make sure that the UPS is properly installed and secured with its leveling feet. 2. Roll the battery cabinet to a spot near the right-hand side of the UPS, as showninFigure7. 3. Thefieldkitisattachedwithcabletiestotheframeinsidethedoor. Remove and retain the field kit for later use. 4. If necessary, remove the cosmetic covers and hanger brackets fromthe right-hand side of the UPS. Save covers, screws, and brackets for later reuse. 5. Push the battery cabinet toward the UPS cabinet until the d
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Screw from kit Two small brackets go here (see detail at left) Back Back of 685 and 1085 of UPS Battery Cabinet Bracket from kit Existing Screw Bracket from kit Screw from kit Front of 685 Front of Battery Cabinet UPS UPS Battery Cabinet Existing Screw Cabinet Large bracket goes here (see Figure 8 for Series 1085) Existing Screw (see Figure 9 for Series 685) Bracket from kit NOTE:Whencabinetsareproperly aligned, Front of 1085 Front of all cabinetdoorswill beflushwitheachother. Battery Cabinet UP
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TOPVIEW Ground Wire Ground Stud Bracket from kit Existing hinge FRONTVIEW Nut from kit Nut from kit Front of 1085 Front of Battery Cabinet UPS Figure8. Attaching UPSBaseto Series 1085 Base 12. Route the ground wire (fromthe field kit)fromthe customer ground stud in the batterycabinet, under the lower right-handbatterytray, through the access hole in the side panelof the UPS, andattach to customer groundstudin the UPS cabinet. Hardware is provided on each ground stud. 13. Repeat Steps 2 through 1
