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2-Pump 12-Station Controllers
Part Number: 882.00220.00
Bulletin Number: CV3-650
Effective: 10/25/05
Write Down Your Serial Numbers Here For Future Reference:
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We are committed to a continuing program of product improvement.
Specifications, appearance, and dimensions describ
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Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon. Please contact the ACS Group for more current information
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Shipping Information Unpacking and Inspection You should inspect your equipment for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In the Event of Shipping Damage According to the contract terms and conditions of the Carrier, the responsibility of the Shipper ends at the time and place of shipment. Notify the transportation company’s local
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Returns Do not return any damaged or incorrect items until you receive shipping instructions from the shipping department. Credit Returns Prior to the return of any material, authorization must be given by the manufacturer. A RMS number will be assigned for the equipment to be returned. Reason for requesting the return must be given. All returned material purchased from the manufacturer is subject to 15% ($75.00 minimum) restocking charge. All returns are to be shipped prepaid. The inv
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Table of Contents CHAPTER 1: SAFETY ................................................................ 6 1-1 How to Use This Manual .............................................................................................6 Safety Symbols Used in this Manual.....................................................................6 1-2 Warnings and Precautions ..........................................................................................7 1-3 Responsibility.......................
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4-2 Controller Description and Operation........................................................................35 Text Area.............................................................................................................35 Station Icons........................................................................................................37 Status Indicators..................................................................................................38 Controller Keypad.....
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Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity. This manual covers only light corrective maintenance. No other maintenance should be undertaken without first contacting a service engineer. The Functional Description section outlines models covered, standard features, and optional featu
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Controller Safety Tags Read Operation and Installation High Voltage Inside Manual Enclosure 1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. This may include, but is not limited to OSHA, NEC, CSA, SPI, and any other local, national and international regulations. To avoid possible personal injury or equipment damage when installing,
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1-3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine. All personnel engaged in the use of the machine should become familiar with its operation as described in this manual. Proper operation of the machine promotes safety for the operator and all workers in its vicinity. Each individual must take responsibility for observing
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Operator Responsibility The operator’s responsibility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations. Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, or through a casual attitude toward machinery formed over a period of months or years. Your employer probably has established a set of safety rules in your workplace. Those rules, this ma
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Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, and maintenance instructions for 2-Pump, 12- Station Conveying Controllers. Model numbers are listed on the serial tag. Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service. The 2-Pump, 12-Station Conveying Controller is a programmable logic controller, with 24 VDC or 115 VAC control circuit, easy-to-use 16-ke
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2-3 Standard Features Mechanical Features Time-fill Capability. The length of time a station’s vacuum valve remains open to allow material to be drawn into its receiver. Volume-fill Capability. The length of time a station’s vacuum valve remains open to allow material to be drawn in. The vacuum valve will close when material covers the station’s volume-fill proximity sensor or this time elapses, whichever comes first. Pump Blowback Filter Cleaning Outputs. When this feature is ena
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2-5 Safety Devices and Interlocks This section includes information on safety devices and procedures that are inherent to the Controller. This manual is not intended to supersede or alter safety standards established by the user of this equipment. Instead, the material contained in this section is recommended to supplement these procedures in order to provide a safer working environment. At the completion of this section, the operator and maintenance personnel will be able to do the follow
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2–Pump 12-Station Controllers Chapter 2: Functional Description 13
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Chapter 3: Installation 3-1 Uncrating 2-Pump, 12-Station Controllers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid. Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding. 2. Use a pry bar to remove the blocks securing the unit to the skid. 3. Lift unit from sides. Lift slowly and only high enough to cl
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Connecting the Control Panel to Vacuum Hoppers Refer to the wiring connection diagram in Figure 1 on the next page that applies to your application. Note: Wire size depends on control voltage, distance, number of vacuum hoppers, and the number of wires in each raceway. Consult a qualified electrician. 1. On 24 VDC control voltage systems, run a common +24 VDC wire and a common 0 (zero) VDC wire from the controller to each vacuum hopper in the system. Note: For safety, make sure that t
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Figure 1: Typical 24-Volt Junction Box Wiring Diagram SOL A/B KAY VALVE LOCATED ON GRD PUMP FROM CONTROLLER OUTPUT VACUUM (NEUTRAL)/(+24VDC) FOR VACUUM SOLENOID TO TERMINAL A1 (NEUTRAL)/(+24 VDC) COMMON ON MOTOR STARTER (M) L1 L2 L3 TO FROM CONTROLLER OUTPUT BLOWBACK JUNCTION FOR BLOWBACK SOLENOID BOX A1 3 5 1 L2 L3 L1 13 M A09 T1 T2 T3 14 TO UPPER VALVE 2 4 6 PROCESS AIR CONNECTION A2 A2 J1 TEST RESET TRIPPED 95 96 97 98 OL FROM CONTROLLER OUTPUT FOR PUMP MOTOR STARTER T T T 2 1 4 2 6 3 T1
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Main Power Your 12-station controller system can operate from a 115 VAC or 220 VAC source at 50 Hz or 60 Hz. The main power switch on the controller is located on the right side of the housing. Built into the power switch are the controller fuses. Also, the configuration of the fuse holder determines the voltage setting of the controller (115/220 VAC). Marked on the faceplate of the fuse holder shows the configuration for the desired voltage. Using a small screwdriver, remove the fuse h
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Gaining Access to the Menu System To enter the menu system, make sure that the controller is in the OFFLINE state. Press the MENU key to initiate the menu system. The menu has three (3) top level menus: 1. Station Settings 2. Pump Settings 3. System Settings Press the CLEAR key in the menu system to bring you up one level. Figure 2: Menu Tree Structure 2–Pump 12-Station Controllers Chapter 3: Installation 18
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Station Settings Menu To access the Station Settings menu, place the controller in the OFFLINE state: 1. Press the ENTER/MENU key to enter the menu system. 2. Continue to press the ENTER/MENU key until the following screen displays: STATION SETTINGS? NO/YES To enter the Station settings menu: • Press the YES key. To bring you up one level within any menu: • Press the CLEAR key. Operation Mode, Station Settings Menu In most applications, each loading station
