ページ1に含まれる内容の要旨
LS60TDandLS600(DeutzEngine)
Control Box Replacement
The following instructions are intended to assist the user in the installation of the replacement control box on the
LS60TD and LS600 Concrete Pump. Please read all instructions before installing the control box and relay kit.
RequiReD TOOLS/COmpOnenTS WORk SafeLY!
Only a qualified service technician with proper training
Crimping Tool
should perform this installation. Follow all shop safety rules
WireCutter Too
ページ2に含まれる内容の要旨
inSTaLLa TiOn COnneCTiOnS 1. Install the replacement digital control box on the pump Refer to Figure 5 for connections from the relay to the plugs . usingthe e xistinghardware. See Figure 3. 1. Connect #86 purple 12 AWG wire from Relay K1 to CONTROL BOX REAR VIEW terminal#6 on Plug P1usingaspadeconnector. HARNESS 2. Connect #85 black wire from Relay K1 to starter ground RELAY pointusing a buttsplice. 3. Connect #87 purple
ページ3に含まれる内容の要旨
BLACK 16 AWG 86 30 87 Butt Splice Relay K1 85 REAR VIEW STARTER GROUND POINT Relay Connector PURPLE 10 AWG PURPLE 12 AWG IN + 12V DC Power ORANGE 10 AWG Butt Splice OUT Existing Fuse RED 10 AWG 4 6 Spade Lug P1 Cut Flush P4 Butt Splice Plugs 4 TO START/STOP SOLENOID Figure 5. Connections Between Control Box and Relay LS60TD anD LS600 — COnTROL bOX RepLa CemenT — Rev. #1 (03/23/12) — p age 3
ページ4に含まれる内容の要旨
Plug P1 Plug P1 Outside Terminal # 6 Outside Terminal # 4 Splice (Ignition B+) B+ Power (Fuse) 12 AWG Purple Wire 10 AWG Purple Wire #86 #87 #85 #30 10 AWG Red Wire Plug P4 Terminal # 4 (Cut Wire Flush) Opposite End to Deutz 16 AWG Black Wire Start/Stop Solenoid Starter Ground Point Figure 6. Relay P/N EM515799 Relay Schematic Diagram LS60TD anD LS600 — COnTROL bOX RepLa CemenT — Rev. #1 (03/23/12) — p age 4
ページ5に含まれる内容の要旨
6. Once the language is selected, place the CONTROL COnTROL bOX pROgRamming switchto the centeroffposition. NOTICE 7. Turn the IGNITION switch to OFF then ON again to Control boxes come pre-programmed from the factory memorizefinalconfigur ation. and configured to Model LS300. It is necessary to machine model Configuration reprogram the model configuration to match your unit. 1. Turn the IGNITION switch to the ON position. Do not
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0 0 0 0 0 0 2 2 0 0 0 0 5 5 1 1 P 0 0 5 5 O 2 2 1 1 T S Y C 0 0 0 0 COnTROL paneL COmpOnenTS 5 3 1 12 4 RESET SCROLL SET 11 VOLUME ON OFF START DECREASE INCREASE ACCUMULATOR 2 PRESSURE IGNITION 13 FLOW CONTROL DIRECTION 7 REMOTE FORWARD REVERSE LOCAL 8 CENTER OFF CYLINDERSTROKE AUTOMATIC JOG JOG“A” JOG“B” PUMPING REMOTE PRESSURE 6 9 10 Figure 8. Digital Control Panel Components 1. emergency Stop button — Press emergency stop 9. Cylinder Stroke Control Switch — This 2-position button to
ページ7に含まれる内容の要旨
Screen 5 DigiTaL ReaDOuT SCReenS Displays the ON/OFF electrical signal status of the various primary Screen 12 volt solenoids (Swing A circuit, Main A circuit, Main B Screen 1 circuit). INDICATES SWINGA Indicatesthe variousmodes of the switchsettings. CIRCUITISOFF 5 SWING AOFF Monitors engine RPM - Idle speed 900, High speed MAINA OFF MAINB OFF 2550. Battery charge indicator - Normal charge 13+ volts. INDICATES INDICATES MAINB MAINA Indicateselect
ページ8に含まれる内容の要旨
LS60TDandLS600 Control Box Replacement HERE’S HOW TO GET HELP PLEASEHAVETHEMODELANDSERIAL NUMBERON-HAND WHENCALLING United StteS a Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com Service Department Warranty Department 800-421-1244 Fax: 310-537-4259 800-421-1244 Fax: 310-943-2249 310-537-3700 310-537-3700 Technical Assist