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mDANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. mWARNINGS m Do not store a spare or disconnected LP tank under or near this barbecue. m Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. m After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner ob
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WARRANTY Weber-Stephen Products Co. (Weber) hereby There are no other express warrants except as warrants to the ORIGINAL PURCHASER of this set forth herein and any applicable implied Weber Gas Barbecue that it will be free of warranties of merchantability and fitness are defects in material and workmanship from the limited in duration to the period of coverage of date of purchase as follows: this express written Limited Warranty. Some states do not allow limitation on how long an Aluminum Casti
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PATENTS AND TRADEMARKS © 1997 Weber. Weber, , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853; #4,777,927; #4,829,978; #4,860,724; #4,941,817; #4,966,125; #5,070,776; #D293,067; #D316,355; Canada:
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Contents WARNINGS................................................................ 2 Warranty & Patents.................................................. 2-3 General Instructions.................................................... 6 Assembly ............................................................. 10-27 Operating Instructions Lighting........................................................ 28-30 Cooking ............................................................ 31 After a Period of Nonuse
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General Instructions Your Weber Gas Barbecue is a stationary outdoor cooking Storage appliance. With the Weber Gas Barbecue you can grill, n The gas must be turned OFF at the natural gas supply barbecue, roast and bake with results that are difficult to when the Weber Gas Barbecue is not in use. duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food. The natural gas supply is easy to use and gives you more Operating area cooking co
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Notice Before Installation Contact your local municipality for any building codes regulating outdoor barbecue installations. In absence of local codes, you must conform to the latest edition of ANSI Z223.1. WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL. Outside underground piping General Specifications Outside underground piping may be copper tubing, type K for Piping or L (ASTM B88) or polyethylene plastic tube PE3306 (Minimum wall thickness .062") meeting ASTM 2513, American N
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Typical natural gas supply installation to a Typical natural gas supply installation over concrete patio or pad an existing post View from behind View from behind barbecue barbecue Outside Outside Accessible Accessible Locking Shut off Locking Shut off Inside Indoor Shut off Inside Gas Supply Indoor Shut off Gas Supply Figure 1 Figure 3 mCAUTION: Follow "General Specifications for Piping" in this manual. mWARNING: Turn off the natural gas supply at the source before working on the post. We recom
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Recommended concrete pad requirements We recommend a pad a minimum of 40 inches left to right, 20 inches front to back and 4 inches deep (1.85 cubic feet). Figure 4. Note - Cubic feet is determined by multiplying length times width times depth and dividing by 1728. 20” 40” 4” Figure 4 If you use a concrete bag mix, use the mix for maximum strength. An average 80 pound bag of concrete mix will make approximately 2/3 of a cubic foot of concrete. Note - Follow the concrete bag mix, manufacturers re
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® ® ® ® ® ® ® ® Step 1 Assembly Check package contents Tools needed Regular screwdriver Cooking box Phillips screwdriver (assembly) Hammer One 7/16 inch or an adjustable wrench Lid (assembly) Pliers Tape Measure Bottom tray Pencil Electric drill Control panel Supplies needed You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.") Work table Note - The hardware size of nuts, bolts, and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt
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Left frame Front Panel Cooking grate (2) Right frame Catch pan holder Side frame (2) Catch Pan Accessory rack Drip pans (2) Warm-Up Basket Thermometer Warming Rack Condiment basket Five long Flavorizer Bars Side burner assembly Eight short Flavorizer Bars Burner grate Side panel (2) Side burner knob Base panel Side burner locks (2) Note: The locks are taped to the inside of the side burner lid. 11
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Check contents of hardware packs Ten plastic buttons Three burner control knobs End bracket Three tool holders Three tubing plugs Two Phillips screws/washers Manifold bracket Two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) One 1/4-20 x 2 inch bolts (actual size) Six 1/4-20 x 1/2 inch bolts (actual size) One 1/4-20 keps nut Seven nylon washers (actual size) Two hair pin cotters (actual size) 12
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Step 2 Step 3 Assemble frame Continue frame assembly You will need: left frame, right frame, two nylon washers, You will need: frame assembly, two side frames, four two 1/4-20 x 1/2 inch bolts and a 7/16 inch wrench. 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Note - Work on carpeted area (on grass, or on one of the boxes) to protect the finish during frame assembly. Assemble one side frame onto the leg tabs of the right frame, and the second side frame onto the leg ta
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37 1/4 Step 4 Step 5 Install side burner locks Measure and drill holes Note: The locks are taped to the inside of the side You will need: Completed frame assembly, base panel, burner lid. tape measure, and pencil. You will need: frame assembly, two side burner locks mCAUTION: Combustible materials should never be and a 7/16 inch wrench. within 24 inches of the top, bottom, back or sides of the barbecue. Do not locate under overhead Turn frame assembly right side up. combustible construction. Lo
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Step 6 Typical installation of the base for an existing concrete patio, new pad or wood deck Typical installation of the base for an existing (continued) concrete patio, new pad or wood deck Method 1 - Concrete mCAUTION: Combustible materials should never be A strike anchor, a minimum size of 3/8 inch x 3 1/2 inches within 24 inches of the top, bottom, back or sides of long with a 3/8 inch flat washer and 3/8 inch nut. Figure 7. the barbecue. Do not locate under overhead combustible construction
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Method 2 - Concrete Typical installation of the base for an existing concrete patio, new pad or wood deck (continued) A concrete lag bolt, a minimum of 3/8 inch x 2 1/2 inches long with a 3/8 inch diameter long lag shield and a 3/8 inch Method 4 - Wood deck flat washer. Figure 8. After assembling the base according to the assembly Note - Use a 5/8 inch concrete drill bit for drilling the hole instructions, position the base assembly on your deck for for the lag shield. anchoring. mCAUTION: Combu
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Step 7 Step 8 Tighten all frame bolts Add cooking box Fully tighten the 1/4-20 bolts in the frame assembly, that You will need: cooking box assembly, spacer bracket, you only started in Step “Continue Frame Assembly” 1/4-20 x 2 inch bolt, nylon washer, 1/4-20 keps nut, pliers Figure 12. and a 7/16 inch wrench. Set the cooking box in the frame so the burner tubes are under the frame brace. Figure 13. Note: Be careful when sliding the burner tubes through the side frame. Burner tubes Frame brace
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Slide the cooking box to the left within the frame. Put the Your Weber Gas Barbecue burner assembly has been washer on the bolt. Take the spacer bracket and hold it up factory assembled, pressure and flame tested. As a safety to the frame making sure both tabs fit underneath the frame precaution we recommend you check the burner alignment: cross piece. Figure 14 (a). Insert the bolt through the center a) Are the ends of the burners under the washers at the hole in the spacer bracket, frame and c
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Step 9 Step 10 Install igniter Connect barbecue gas supply line to the natural gas supply Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter. This was done Note - We recommend that the connection between the to factory test the ignition system. barbecue gas supply line and the natural gas supply be flare to flare. A 3/8-inch flare fitting has been The igniter lock nut is on the igniter. included with the barbecue gas supply line of your gas Insert
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Step 11 Step 12 Check all valves are off Install side burner You will need: one burner control knob. You will need: side burner assembly, burner grate, and manifold bracket. (Valves are shipped in the OFF position, but you should check to be sure.) Put the knob on each valve. Check by mWARNING: Make sure gas supply is OFF. pushing down and turning clockwise. If they do not turn Slide the side burner assembly into the open end of the they are off. Proceed to the next step. Figure 18. right frame.
