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PRODUCT GUIDE
MODEL 463210510
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Cha
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 1. Shut off gas to the appliance. Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2. Extinguish any open flame. 3. Open lid. Parts List. .
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from Note: Since 1995, all regulators (the part that attaches to the gas all grill surfaces before first use. We recommend oper
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Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try. With speed. Rotisserie cooking is best done in front of a special experience, you will learn how to work with your grill, creati
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Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking. adding to a smoke box or pan. Place smoke box or pan on top of Grilling can be affected by many external conditions. In cold the cooking grate above the flame. Turn grill on high until the weather, you wi
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Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying, “an ounce of prevention is worth a surfaces while grill is hot. pound of cure.” This is great advice when it comes to keeping your grill clean. Storing Your Grill • Clean cooking grates. Routine Care • Store grill in dr
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious s Never move grill while in operation or still hot. Injury: s Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. s Maximum load for sideburner and side shelf is 10 lbs. • Keep grill area clear an
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Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI. Perform burner flame check 9. Once each burner has ignited, turn knobs to desired setting. on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "S
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Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner CAUTION assembly or if you have trouble igniting grill. 1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. SPIDER ALERT! 3. Remove carryover tubes and burners. 4. Remove screws to detach electrode from burner. Electrode should remain in firebox. SPIDER AND WEBS 5. Carefully lift each burner up and away from valve openings. INSIDE BURNER TUBE We suggest three w
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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Key Qty Description Key Qty Description A 1 FIREBOX LL 1 UPPER BRACE, LEFT CART B 3 TUBE BURNER MM 1 UPPER BRACE, RIGHT CART C 2 ELECTRODE A, F/ MAIN BURNER NN 2 CENTER BRACE, F/ CART D 1 ELECTRODE B, F/ MAIN BURNER OO 1 BOTTOM SHELF E 2 CARRY OVER TUBE PP 1 UPPER FRONT PANEL F 3 HEAT TENT, VAPORIZER BAR QQ 1 LOWER FRONT PANEL G 1 TOP LID RR 1 GREASE TRAY H 1 LOGO PLATE SS 1 BACK BRACE I 1 TEMPERATURE GAUGE TT 1 CYLINDER INSULATION BOARD J 1 BEZEL F/TEMPERATURE GAUGE UU 1 GREASE CUP CLIP K 1 HA
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PARTS DIAGRAM U H G R J Q Q FF F F EE K I E L M P B B O DD N D BB C A CC HH Z O AA T JJ S GG X II EEE Y V V V W PP OO W UU W MM KK VV WW DDD XX YY QQ QQ RR ZZ BBB NN SS LL AAA CCC TT 16
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ASSEMBLY Place legs as shown.NOTE:Left leg assembly has large holes on ends of legs. Attach center brace, left front and left rear leg with 1/4-20x1/2" screws,7mm Flat Washer and 7mm Lock Washer on each side. 1 Attach upper brace, left leg assembly which was assembled previously with 1/4-20x1/2" screws,7mm Flat Washer and 7mm Lock Washer on each side. Note orientation of Upper Braces as shown in image. The assembly method of right leg assembly is similar to left leg assembly. Upper Brace,
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Upper Front panel Lower Front panel Attach upper and lower front panel to cart with 1/4-20x1/2" screws, 7mm Flat Washer and ASSEMBLY 7mm Lock Washer on each side. 3 Attach upper front panel to lower front panel with #10-24x1/2" screws and #10-24 hex nuts. Qty: 8 Qty: 2 1/4-20x1/2" #10-24x1/2" Machine Screw Machine Screw Qty: 8 7mm Flat Washer Qty: 8 7mm Lock Washer Qty: 2 #10-24 Hex Nut Turn assembly upside down. Insert axle rod into wheel, axle washer, legs and other wheel. Attach with
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Stand cart upright. Attach cylinder insulation board to cart back brace with #10-24x1/2" screws. 5 Cylinder Insulation Board Qty: 3 #10-24x1/2" Machine Screw Place grease tray to the cart assembly as shown. Insert tank retainer to the holes from the bottom shelf. Attach with a hitch pin. 6 Grease Tray Qty. 1 Tank Retainer,Wire Form 1” Hitch Pin 19
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This step requires two people to lift and position grill head onto cart. ASSEMBLY Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. 7 Attach with 1/4-20x1/2" screws. Qty: 4 1/4-20x1/2" Machine Screw Mount fascia onto side shelf using three #10-24x1/2" screws and #10-24 hex nut(A). Place right side shelf to the side of firebox(B). 8 Tighten the pre-installed screws to the right side shelf(C). A Qty: 3 Qty: 3 #10-24x1/2" #10-24 Hex Nut Mac
