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Premium "P" Gas Grill
Owner’s Manual
MODELS:
P3S-1, P3SN-1
P3BL-2, P3BLW-2, P3BLN-2, P3BLWN-2
P3FBL-2, P3FBLN-2, P3FBLW-2, P3FBLWN-2
P4BL-1, P4BLN-1, P4BLW-2, P4BLWN-2
P4FBL-1, P4FBLN-1, P4FBLW-2, P4FBLWN-2
P4 Series Grill Shown With
Optional Accessories
GAS-FIRED
Page 1
BROILMASTER
PREMIUM GAS GRILL
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IMPORTANT This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the grill and to properly identify any repair parts that may be required. WARNING Reference this manual for proper installation and maintenance instructions. Improper installa- tion, adjustment, alt
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Congratulations! Welcome to the beauty, durability, and prestige of a Premium Gas Grill by ® Broilmaster . With award-winning excellence built into every feature and durability that surpasses other Premium gas grills, Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years. At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Bro
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TABLE OF CONTENTS Congratulations! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual ® before assembling your Premium Broilmaster gas grill. Hardware Package ...........................................................................................................................................5 Parts Diagram .........................................................................................................................
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HARDWARE PACKAGE B101022 Stainless Steel HEX HEAD B101362-2-0610 Page 5
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PARTS DIAGRAM ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed. 6B 6A 6C Page 6 B101362-2-0610
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PREMIUM "P" SERIES PARTS LIST Part Number Index Part Description P3BL & P3HG & P3GY & P3FBL & P3FGY & P3S & P3BLW & P3FBLW & P3BLN P3HGN P3GYN P3FBLN P3FGYN P3SN P3BLWN P3FBLWN 1 Grill Body Top (with heat indicator, hinge, B100453 B100455 B100454 B100453 B100454 B100453 B100453 B100453 and bridge pins) 1 Grill Body Top (casting only) B100456 B100459 B100458 B100456 B100458 B100456 B100456 B100456 2 Heat Indicator (stainless) B076625 B076625 B076625 B076625 B076625 B076625 B076625 B076625 3 Lid
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PREMIUM "P" SERIES PARTS LIST (cont.) Part Number Index Part Description P4BL P4HG P4GY P4FBL P4FGY P4BLW P4FBLW Number P4BLN P4HGN P4GYN P4FBLN P4FGYN P4BLWN P4FBLWN Grill Body Top (with heat indicator, hinge, and 1 B073286 B076830 B073282 B073286 B073282 B073286 B073286 bridge pins) 1 Grill Body Top (casting only) B076621 B100151 B100149 B076621 B100149 B076621 B076621 2 Heat Indicator (stainless) B076625 B076625 B076625 B076625 B076625 B076625 B076625 3 Lid Handle (stainless) B070486 B0704
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GRILL ASSEMBLY Before You Begin Recommended Tools All Broilmaster grills require some assembly and installation. These items are recommended for the assembly of your grill: Follow all instructions unless noted to apply only to other specific Do NOT use power tools. models. • Phillips screwdriver If you purchased an accessory with your Broilmaster, follow • Adjustable wrench set the instructions provided with the accessory for assembly and • Socket set installation. If an instruction refer
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GRILL ASSEMBLY Ignitor Assembly Figure 1 27 Slide the collector box spacer (26) and nut (provided on assembly) 19 onto the collector box shaft and tighten. See Figure 1. Note: Peel protective film from control panel label before installing ignitor. 26 21 Nut 25 24 Figure 2 24 25 Installing the Ignitor Caution: Do not cut or damage ignitor wire. Carefully thread the end of the ignitor wire through the center hole in the grill bottom. Slide the ground lug (25) over the ignitor wire and f
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GRILL ASSEMBLY Figure 3 Radiation Shield Place the radiation shield (10) in the grill bottom (22). See Figure 3. 22 Installing the Burner Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill. See Figure 4. The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed. Attach venturi to manifold mounting bracket (15) with two stainless steel hex washer screws. Do NOT use power tools. See
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GRILL ASSEMBLY Figure 6 Handle For your added comfort a foam grip (4) has been provided. See Figure 7. 1 Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. Fasten the front handle (3) to the grill lid (1) with two #10-24 x 1" screws. See Figure 6. 3 4 Figure 7 Install side shelves or side burner to side of grill at this time. Figure 8 Lid Stop Attach the lid stop assembly to the grill bottom as shown. See F
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GRILL ASSEMBLY Installing Racks Place the briquet rack (8) or flavor screen rack (28) on the burner 6B 4 assembly. Figure 9a Position the flavor screen (29) on to flavor screen rack (28) or the ceramic briquets (7) evenly on the briquette rack without overlap- 7 5 ping. For Smoker Shutter installation see DPA100 manual included with your P3S grill. 8 17 Set the multilevel cooking grids. See Figure 9. Installing Char-Master Briquets Individually place the ‘Char-Master’ briquets in a single
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PROPANE GAS GRILLS Grill Location Gas Type Never use Liquid Propane (LP) gas with a grill designed for Natural ® When choosing the ideal location for your Broilmaster Premium gas, or Natural gas with a grill designed for Liquid Propane gas. Gas Grill, remember this grill is designed for outdoor use ONLY. The type gas required for your grill can be determined from the product identification label located on the grill’s control panel. You should never install or operate your grill in any
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PROPANE GAS GRILLS Connection Requirements Propane Cylinder Safety Caution: Never use Liquid Propane (LP) gas in a grill designed Liquid Propane (LP) gas has a long history of safe use when the for Natural gas, or Natural gas in a grill designed for Liquid safety precautions provided in this manual are followed. Propane gas. Questions regarding different types of gases should be directed to your local gas supplier. Failure to follow these safety precautions could result in a fire or exp
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PROPANE GAS GRILLS Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven (11") inches water column. It must be connected to the Propane gas cylinder’s female valve outlet before the grill can be operated. Caution: Operation of a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion, resulting in property damage or personal injury. The pressure regulator’s fitting must
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GAS CONvERSION Remove the hose and regulator from the valve. Gas Conversion Replace the components inside of your grill. Propane grills include a conversion kit for natural gas. If you have Remove the knobs from the valve assembly and locate the adjust- a natural grill and wish to convert it to propane you will need to ment screws on the inside of the valve stem. Using a small screw purchase the optional conversion kit BCK1003. driver, turn the screws clockwise until screw bottoms, then tu
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NATURAL GAS GRILLS Grill Location Gas Type ® The type gas required for your grill can be determined from the When choosing the ideal location for your Broilmaster Premium product identification label located on the grill’s control panel. Gas Grill, remember this grill is designed for outdoor use ONLY. Questions regarding different types of gases should be directed to your local gas supplier. You should never install or operate your grill in any building, garage, or other enclosed area.
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OPERATION - PROPANE & NATURAL GAS GRILLS Operating Instructions Checking for Gas Leaks Using the Ignitor ® Check for gas leaks every time you connect your Broilmaster Caution: If a burner fails to light after 5 seconds, turn the propane gas grill to a Propane gas cylinder, when a connected burner OFF for 5 minutes, to allow the gas to clear, then try cylinder has not been used recently, or when either a natural or again. propane grill is being used for the first time. 1. Turn knob on the
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OPERATION Before Cooking Electrical Accessories Before cooking on a grill for the first time, it should be broken in If an electrical accessory (e.g. rotisserie) is used on your grill, the to burn off any oil residue from the manufacturing process. accessory must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electric 1. Raise the grill lid. Code, ANSI/NFPA 70. In Canada, the electrical accessory must 2. Light grill burner. be el