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Parts Manual
•••••••
Hustler Turf Equipment
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P.O. Box 7000
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Hesston, Kansas
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67062-2097
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WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have similar laws. This spark ignition system complies wi
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108277 10/08 t-3
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t-4 108277 10/08
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Table of Contents Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Contents Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Engine Guard and Anti Rollover Wheels. . . . . . . . . . . . . . . . . . . . . 2-3 Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Chapter 3 Contents Battery Installation. . . . . . . . . . . . . . . . . . . .
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Maintenance & Adjustment Safety . . . . . . . . . . . . . . . . . . . . . . . . . 9-14 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1 c-2 108277 10/08
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Chapter 1 General Information This Manual covers Hustler FasTrak models 928267, 928275, 928291, 928502, & 928520 . Frequently Ordered Parts PART NO. DESCRIPTION 600979 Pump Drive Belt 791335 Deck Belt 48" 789388 Deck Belt 54" 785626 Fuel Filter Honda 068478 Fuel Filter Kawasaki & Kohler 785618 Precleaner Air Filter Honda 785600 Air Filter Element Honda 780155 Precleaner Air Filter Kawasaki 21 Hp 601155 Air Filter Paper Element Kawasaki 21 HP 772111 Precleaner Air Filter Kawasaki 19 HP 772103 Air
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Options Available From Your Dealer PART NO. DESCRIPTION 108197 54" FasTrak Mulch Kit 797704 18.50"-MUL-F-CW Blade 797712 18.50"-GAT-F-CW Blade 108223 48" FasTrak Mulch Kit 796623 16.50"-MUL-F-CW Blade 796631 16.50"-GAT-F-CW Blade Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB Carriage Bolt MB Machine Bushing CE Clevis Pin MS Machine Screw CP Cotter P
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Chapter 2 Contents Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Engine Guard and Anti Rollover Wheels . . . . . . . . . . . . . . . . . . . . . . 2-3 Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 108277 10/08 2-1
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Rivet Nut Installation 2 3 1 3 3 4 SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 548289 107819 1 54" FASTRAK FRAME 548297 107890 1 48" FASTRAK FRAME 2 N/A 600994 2 3/8-16 THREAD RIVET NUT 3 N/A 808493 8 3/8-16 THREAD RIVET NUT 4 N/A 808485 1 5/16-18 THREAD RIVET NUT NOTES: 2-2 108277 10/08
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Engine Guard and Anti Rollover Wheels 1 7 4 6 6 5 3 9 8 2 SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 107840 107840 1 FASTRAK ENGINE GUARD 2 781708 N/A 2 CS .500-13 X 4.25 HX G5 ZNYC 3 767962 N/A 4 FW .531 X 1.063 X .090 SAE ZNYC 4 031997 N/A 2 ANTI-SCALP WHEEL 5 053199 N/A 2 NT .500-13 HX JAM ZNYC 6 344267 344267 4 FW .510 X 2.15 X .187 SPL 7 781567 781567 2 NT .500-13 H G8 ZNYC NL 8 052860 052860 6 CS .375-16 X 1.25 HX G5 ZNYC 9 767954 767954 6 FW .406 X .812 X .060 SAE ZNYC 7
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Footrest Assembly 3 2 4 1 4 5 6 5 5 6 SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 107839 107839 1 FLOOR PLATE 2 785485 785485 2 UPPER STEP TREAD 3 785493 785493 2 LOWER STEP TREAD 4 011320 011320 4 CB .375-16 X .750 STD ZNYC 5 767954 767954 4 FW .406 X .812 X .060 SAE ZNYC 6 054502 054502 4 NT .375-16 HX GRD 5 ZNYC NOTES: 2-4 108277 10/08
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Chapter 3 Contents Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Hydro Transmission Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Steering Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
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Battery Installation 1 2 3 7 4 8 7 6 7 9 10 7 5 12 6 13 11 11 3-2 108277 10/08
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Battery Installation SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 714618 714618 2 CS .312-18 X 4.00 HX G5 2 768523 768523 2 FW .343 X .687 X .051/.080 HD 3 348417 348417 1 BATTERY CLAMP STRAP 4 601062 601062 1 POSITIVE BATTERY CABLE (HONDA) 3 4 601312 601312 1 POSITIVE BATTERY CABLE (KAWASAKI & KOHLER ENGINES) 4 5 601063 601063 1 NEGATIVE BATTERY CABLE 6 024927 024927 2 NT .250-20 HX GR.5 ZNYC 7 029868 029868 4 LW .250 INT-EXT TOOTH ZNYC 8 055939 055939 2 CS .250-20 X .750 HX G5
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Deck Lift Assembly 1 2 3 4 6 5 7 4 5 6 6 15 8 11 12 6 6 13 5 15 10 4 4 15 14 8 4 10 6 5 6 5 8 15 7 10 9 10 3-4 108277 10/08
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Deck Lift Assembly SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 348318 348318 1 STOP HANDLE 2 348284 348284 1 HEIGHT ADJUSTMENT STOP 3 784488 784488 1 DECK LIFT INDICATOR 4 781294 781294 7 E CLIP 1.00 X.625 X.05 5 601681 601681 6 FW .812X1.50X.120 ZNYC 6 704643 704643 8 NT .437-14 HX FLG ZNYC 7 782995 782995 2 DECK LIFT SPRING 8 055749 055749 3 CS .437-14 X 1.75 HX G5 9 781831 781831 1 CS .437-14 X 1.75 FULTH 10 360131 018846 4 DECK LIFT CHAIN (3 LINKS) 11 756270 756270 1 CS .312
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Hydro Transmission Installation 1 2 3 3 4 5 6 7 8 4 9 18 17 10 11 10 13 9 14 15 2 12 29 3 22 25 19 3 24 14 16 1 13 24 23 26 28 27 27 21 26 26 28 20 3-6 108277 10/08
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Hydro Transmission Installation SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 710087 710087 4 CS .312-18X2.500 HX G5 2 038828 038828 4 CS .312-18X2.250 HX G5 3 768523 768523 16 FW .343X.687X.051/.080H 4 784827 784827 2 IDLER PULLEY 4.00"OD 5 028118 028118 1 FW .625X1.00X.134 ZNYC 6 781872 781872 1 CS .625-11X1.25 HX G5 Z 7 600979 600979 1 PUMP DRIVE BELT 8 025007 025007 1 CS .625-11X1.750 HX G5 9 025296 025296 2 FW .760X 1.625X.08 ZNYC 10 781153 781153 2 BUSHING 11 107881 107881 1
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Steering Sub-Assembly 1 2 3 4 3 3 5 3 6 8 7 CONNECTS TO PARK BRAKE 9 7 LINKAGE 3 5 11 3 3 11 12 10 SERVICE MFG. PART ITEM NO. QTY. DESCRIPTION PART NO. NO. 1 781260 N/A 2 STEERING BAR GRIP 2 360487 360487 2 STEERING BAR 1 3 767954 767954 12 FW .406 X .812 X .060 SAE HD ZN 4 705178 705178 4 CS .375-16X1.750 HX G5 5 086660 086660 6 NT .375-16 HXZY NL 6 107843 107843 1 STEERING ARM W/A LH (SHOWN) 107842 107842 1 STEERING ARM W/A RH 7 768523 768523 4 FW .343X .687 X .051/.080 HD ZN/YL 8 600991 6009
