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model g 0529
oscillating spindle &
12" disc sander
o Wner 's manual
Copyright © SE pt EMBEr , 2003 By g rizzly induS trial, in C. r EViSEd april , 2008 (Bl )
Warning: no portion of this manual may be reproduced in any shape
o r form Without the Written approval of g rizzly industrial, inc.
#Jt 5422 print Ed in tai Wan
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table of contents section 1: safety ....................................... 2 section 6: operations ........................... 17 Safety instructions for Machinery .................. 2 general ........................................................ 17 power Switch ............................................... 17 section 2: introduction .......................... 5 Spindle Sanding ........................................... 18 Foreword ........................................................
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additional safety instructions for oscillating spindle & disc sander • read this manual. this manual con- • replace sanding discs and sleeves tains proper operating instructions for this when they become worn. machine. • never sand more than one piece of stock • do not jam the workpiece against the at a time. sanding surfaces. Firmly grasp the work- piece in both hands and ease it against the • alWays inspect board stock for nails, spindle/disc using light pressure. staples, knots, and other
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section 2: introduction f oreword c ontact info We are proud to offer the Model g0529 oscillating We stand behind our machines. if you have any Spindle & disc Sander. this machine is part of service questions or parts requests, please call or a growing grizzly family of fine woodworking write us at the location listed below. machinery. When used according to the guide- lines set forth in this manual, you can expect grizzly industrial, inc. years of trouble-free, enjoyable operation and 1203 ly
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section 3: circuit re Quirements power connection device 110v operation t he Model g 0529 comes with a 5-15 plug, similar to f igure 1, to connect the machine to power. serious personal injury could occur if you connect the machine to power before com- pleting the setup process. do not connect the machine to the power until instructed later in this manual. electrocution or fire could figure 1. t ypical 5-15 plug and receptacle. result if machine is not grounded and installed in compliance
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section 4: machine features an important part of safety is knowing your machine and its components. take the time to familiarize yourself with the features of your new g0529 oscillating Spindle & 12" disc Sander. they will be fre- quently mentioned throughout the instructions in this manual. 2 1 4 3 5 6 10 7 8 9 figure 2. Machine features. 1. Sanding Spindle 2. Cast iron Spindle Sanding table 3. power Switch 4. Motor 5. Sanding disc 6. Cast iron disc Sanding table 7. Miter gauge 8. dust ports (
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section 5: set up unpacking parts inventory the Model g0529 oscillating Spindle & 12" disc description Qty Sander was carefully packed at the factory. if you a. Sander unit ........................ 1 discover the machine is damaged after you have b. left and right Side panels............ 2 signed for delivery, and the truck and driver are c. Front and pear panels ............... 2 gone, you will need to file a freight claim with the d. Miter gauge assembly............... 1 carri
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hardware r ecognition c hart g0529 oscillating Spindle & disc Sander -9-
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c lean up site c onsiderations the unpainted surfaces are coated with a waxy Weight load oil to protect them from corrosion during ship- the Model g0529 weighs 166 lbs. and has a 1 1 ment. remove this protective coating with a sol- 21 /4" X 16 /2" footprint. Most shop floors should vent cleaner or citrus-based degreaser such as be sufficient to carry the weight of the machine. grizzly’s g7895 degreaser. to clean thoroughly, reinforce the floor if you question its ability to some parts may
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beginning a ssembly c abinet a ssembly this section will cover the basic assembly and the Model g0529 Sander mounts on a sturdy adjustment instructions needed to begin opera- cabinet stand. tion. Complete the assembly in the order provided in this manual and then read the remaining por- to assemble the cabinet stand: tion of the manual before attempting any type of 5 operation. 1. Connect all four panels together with the ⁄16" 3 -18 x /4" hex bolts, lock washers, washers your safety is imp
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mounting sander installing spindle When the cabinet has been completed, it is time to install the spindle onto the sander: to place the sander unit on top of the cabinet stand. 1. disconnect the machine from the power supply. to mount the sander to the top of the cabinet stand: 2. Select the proper diameter of spindle sleeve. 1. With the help of an assistant, place the the Model g5029 comes with the following sander on the cabinet stand. four sizes of spindle sleeves: 1 • ⁄4" 5 • ⁄8"
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t able inserts squaring t able the table inserts minimize the gap between the t o square the sanding tables: working surface edge and the spindle. it is impor- tant to use the proper table insert according to the 1. disconnect the machine from the power sup- diameter spindle you are using. ply. the Model g5029 comes with the following four 2. Set the table at 90˚ as shown in figure 8. table inserts: • 2" • 1" • 2" elliptical • 1" elliptical Select the table insert that comes closest the
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5. if the table is not 90˚ from the spindle, adjust the table stop bolt to allow the table to move more as shown in figure 10. figure 12. Squaring the disc sanding table. 3. loosen the lock lever and adjust the table angle until it is perfectly perpendicular and flush with both edges of the machinist figure 11. Squaring the sanding table. square. 4. tighten the lock lever while holding the table 6. tighten the table stop bolt against the under- perpendicular. side of the table when the ta
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sanding disc a ligning t able installation the table must be spaced evenly away from the face of the sanding disc so that the sandpaper the disc sander requires 12" pSa (pressure sen- does not rub against the table. sitive adhesive) sanding discs. to align the table: t o install a new sanding disc on the 12" disc sanding surface: 1. loosen the bolts that secure the table to the table support bracket as shown in figure 1. disconnect the machine from the power sup- 13. ply. 2. remove the disc
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miter g auge dust c ollection the miter gauge needs to be adjusted perpen- there are two 2" dust collection ports for the dicular to the face of the wheel when it is mounted sander that should be connected to a dust collec- in the table slot. tor. the ports are located under the sanding tables as shown in figure 15. to adjust miter gauge: 1. u se a machinist square with one edge against the face of the miter gauge and the other against the disc face as shown in figure 14. 2" dust ports fi
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section 6: o perations power switch g eneral the Model g0529 sander is equipped with a this section covers basic disc sanding opera- paddle-type power switch with a safety key. tions. please read the remaining portion of the manual before attempting any type of operation. to operate the power switch: your safety is important! please follow the 1. insert the safety locking key shown in figure warnings below during this entire section: 16. damage to your eyes, lungs, and ears could result fr
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spindle sanding never use the model g0529 for applica- tions other than those for which it was the oscillating spindle sander on the Model made. do not overload the machine or g0529 produces an extremely fine sanding finish use excess force when sanding. severe on edges or contours. the oscillation of the spin- personal injury, damage to the machine, dle disperses the material contact throughout the or damage to your workpiece could sanding sleeve to prevent burning. occur. to perform s
