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RUSSELL COMPLETE FUEL SYSTEM KIT
FOR CARBURETED VEHICLES
Catalog #641580 & #641583 for Edelbrock Thunder Series
AVS Carburetors
Catalog #641590 & #641593 for Holley or BG Demon Carburetors
INSTALLATION INSTRUCTIONS
Please study these instructions carefully before installing your new complete fuel system kit. If you have any questions, please call
our Technical Hotline at: 1-800-416-8628, 7:00 am to 5:00 pm, Monday - Friday, Pacific Standard Time or e-mail us at
Edelbrock@Edelbrock.com.
KIT CON
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INSTALLATION PROCEDURE CARBURETOR FEED LINE 1. DISCONNECT BATTERY ground(-) to prevent short that 641580/641583 Edelbrock Thunder Series AVS: could damage electrical components or ignite gasoline or gasoline fumes. Stainless steel braid on hose 8a. Install supplied Russell carburetor fuel feed line using included in #641580 and #641590 kit will conduct supplied banjo bolts and washers (See Fig. 2). 8b. Install small Edelbrock filter onto feed line inlet (See Fig. 2). electricity. NOTE: An additi
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HOSE ASSEMBLY 10. Select appropriate Russell hose ends for each section and temporarily screw them onto their respective adapter fittings to determine hose length. Use supplied Russell hose clamp with cosmetic socket cover to attach hose to barbed hard line coming off fuel tank. NOTE: Route hoses away from exhaust system and hazards such as driveshaft, exposed electrical connections (641580/641590 kit), and suspension Fig. 5 pinch points. Do not expose hose to road hazards by routing below frame
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18. Connect other large (12 gauge) red relay wire to positive(+) battery terminal. 19. Connect small pink relay wire to 12V switched (key-on) power supply (e.g. terminal in fuse box or splice on ignition switch). 20. Connect black relay wire and black fuel pump lead wire to good chassis, engine, or battery ground. SET-UP & OPERATION 21. Turn ignition on, but DO NOT START ENGINE. Check system thoroughly for leaks. Turn ignition off Fig. 8 immediately if a leak is present and repair leak. Factory
