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COMPLETE CHASSIS FUEL LINE KITS
For 1996-2000 Honda Civic Equipped with B-Series Engine
Catalog #641560, 641563
INSTALLATION INSTRUCTIONS
PLEASE study these instructions carefully before beginning this installation. Most installations can be accomplished with common tools and
procedures. However, you should be familiar with and comfortable working on your vehicle. If you do not feel comfortable performing this installation,
it is recommended to have the installation completed by a qualified mech
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BEFORE BEGINNING INSTALLATION (Continued) BEFORE BEGINNING: Someone who has a basic knowledge of automobile repair and modification and is familiar with and comfortable with working on their vehicle can accomplish the mechanical installation of this kit using common tools and procedures. However, this kit is designed to allow you to custom fit the fuel lines to your application, and will require that you cut hoses to fit and drill holes for Fuel Pressure Regulator mounting. If you do not feel co
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FUEL PRESSURE REGULATOR MOUNTING: 6. Install the factory fuel pressure regulator vacuum line onto the fitting on the fuel pressure regulator. You may need to replace or extend 1. Install the provided fittings into the fuel pressure regulator (See Fig. this line, depending on where you are mounting the regulator. 2). Install one -6AN Dry Sump Union in the inlet port and one in the return port (located at the bottom of the regulator). Install the -6AN FUEL TANK PREPARATION AND FUEL PUMP INSTALLATI
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F. Remove the driver side rear tire to gain access to the fuel 2. Fuel Pump Assembly Removal: fill tube cover. Remove the fuel fill tube cover (See Fig. A. Thoroughly clean all dirt and debris from the top of the fuel 7A and 7B) and disconnect the fuel fill tube at the fuel tank. Clean out any dirt from around the fuel pump tank. assembly and retaining nuts. This must be done to prevent dirt or foreign material from falling into the fuel tank upon removal of the fuel pump assembly. B. Remove the
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D. Reattach the L-shaped bracket (if one was removed) and set the pump into the pump support. Connect the fuel hose using the supplied clamps. Make sure the fuel pump is seated properly into the pump support. E. Attach the electrical connectors to the pump. 4. Fuel Pump Assembly Installation: A. Inspect fuel tank for dirt and debris. If the amount of dirt or debris in the tank is excessive, clean the fuel tank before installing the fuel pump assembly. B. Inspect the assembly to make sure it is c
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FUEL LINE AND HOSE END PREPARATION: 1. Measure the -6AN Proflex hose and determine the lengths needed to reach from the fuel pump to the fuel filter, the fuel filter to the fuel rail, and from the fuel rail to the fuel pressure regulator. Mark the locations to be cut and wrap the hose tightly with masking or electrical tape at these points. Make sure to use enough hose to prevent the possibility of the hose kinking after assembly. 2. Determine the length of -4AN hose required to reach from the f
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5. Make sure the fuel supply and return lines are routed into the engine 8. Install the 90° hose end side of the fuel rail to fuel pressure regulator compartment towards the fuel filter and fuel pressure regulator. You line onto the fuel rail’s outlet end. Attach the 45° hose end side of may now lower the vehicle and make the fuel line connections from this line onto the -6AN dry-sump fitting on the inlet side of the fuel the top side. pressure regulator (See Fig. 19). 6. Connect the fuel supply
