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CAL 3200
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© 1999 GBC Pro-Tech
Do not duplicate without written permission
GBC Pro-Tech
4151 Anderson Road
De Forest, Wisconsin 53532
Tel: 608-246-8844
Part Number 930-028 Fax: 608-246-8645
WARNING
ACHTUNG
MISE EN GARDE
WARNING
ACHTUNG
MISE EN GARDE
F-60+™
PRO-TECH
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F-60+ Operation and Maintenance Manual The information in this publication is provided for reference and is believed to be accurate and complete. GBC Pro-Tech is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantabil- ity for any particular use. GBC Pro-Tech reserves the right to make changes to this publicati
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F-60+ Operation and Maintenance Manual DEOH 7 R I RQW & HQWV 6HF WL RQ HW 6DI\ Caution/Warning Label Locations ................................................................................... 1-3 6HF WL RQ ,QV WWD LOODR Q Preinstallation Checklist ...........................
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F-60+ Operation and Maintenance Manual Encapsulation .................................................................................................................3-7 Setup ..........................................................................................................................3-7 Procedure ...................................................................................................................3-7 Two-Pass Mount and Laminate (Hot and Cold) ..........................
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1 / 4 F-60+ Operation and Maintenance Manual The F-60+ Laminator has been designed with safety as HFW 6 RL Q 6DIHW\ a primary consideration. However, you must become thoroughly familiar with the controls, proper operation, proper service procedures, and safety features of the DO NOT ATTEMPT TO OPERATE YOUR laminator before using or servicing the unit. F-60+ LAMINATOR UNTIL YOU HAVE READ THIS SECTION CAREFULLY! GBC Pro-Tech F-60+ Laminator is a powerful machine that is designed to moun
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POWER POWER Safety F-60+ Operation and Maintenance Manual Reset Button WARNING Never place fingers or arms between the rolls when they are turning or when the rolls are in the closed position. You can be crushed or burned. WARNING Do not wear ties, loose fitting clothing or dangling jewelry while operating or servicing the laminator. These items can get caught in the nip and choke you or you can be crushed or burned. WARNING Do not operate the laminator near water. You can Figure 1-2: R
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F-60+ Operation and Maintenance Manual CAUTION WARNING Use only 80% isopropyl alcohol or a rubber Do not attempt to move the laminator across cement eraser to clean the laminating rolls. anything other than a flat, level surface without Harsh chemicals like toluene, acetone or MEK trained and qualified riggers. You can be crushed destroy the silicone covering of the rolls. or seriously injured. The F-60+ Laminator is a large and heavy piece of equipment. It is necessary to employ LICENSED
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CAL 3200 CAL 3200 4 5 6 7 3 8 2 2 9 1 10 100 90 80 70 60 50 40 30 20 10 Safety F-60+ Operation and Maintenance Manual (Inside cabinet) WARNING ACHTUNG MISE EN GARDE WARNING ACHTUNG MISE EN GARDE WARNING ACHTUNG MISE EN GARDE (Inside cabinet) ©1994 Hazard Communication Systems, Inc. 800-748-0241 WARNING ACHTUNG MISE EN GARDE Figure 1-4: Locations of Safety Labels 1-4 © GBC Pro-Tech 1999 April WARNING ACHTUNG WARNING MISE EN GARDE ACHTUNG MISE EN GARDE F-60+™ PRO-TECH
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E C N E G R U ' D T E R R A P O T F-60+ Operation and Maintenance Manual The following are typical safety hazard decals used on GBC Pro-Tech machines, with a brief description (“Mean- ing” column) of each decal. Decal Meaning Decal Meaning WARNING! WARNING! WARNING SAFETY Moving parts can INSTRUCTIONS 1. Read and understand the Operation Manual and ACHTUNG crush and cut. all safety labels before operating this machine. SICHERHEITS- MISE EN GARDE 2. Only a trained person is to be permitted to ope
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Safety F-60+ Operation and Maintenance Manual Blank page. 1-6 © GBC Pro-Tech 1999 April
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F-60+ Operation and Maintenance Manual Installation 6HFWRL Q QVW , DOWLDRQO CAUTION GBC Pro-Tech is committed to a program of ongoing product improvement. As a result, we are providing Do not locate the laminator where air is blowing these instructions so that you can insure that your new directly on the machine. The air flow can cool the F-60+ Laminator is properly and securely unpacked, rolls unevenly and result in poor quality output. moved and installed. o Is there an appropriate po
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Installation F-60+ Operation and Maintenance Manual Wall 4' x 6' (~1.22 m x 2 m) Work Table on Wheels Table Height 35-3/4" (~.94 - .95 m) 8'2" (~2.5 m) Electrical Supply 78" (~2 m) Rear 3' (~1 m) 20' 38.5" (~.6 m) (~.97 m) Front 4' x 6' (~1.22 m x 2 m) Work Table on Wheels Table Height 8'2" 35-3/4" (~2.5 m) (~.94 - .95 m) 13' (~4 m) Figure 2-1: Laminator Space Requirements 2-2 © GBC Pro-Tech 1999 April
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F-60+ Operation and Maintenance Manual Installation Single Phase Power Configuration Jumper Bar NORMAL AND Blue Wire L6 RECOMMENDED CONFIGURATION Blue Wire L4 Blue Wire L2 Hot Lead Red Wire 220/240 L5 Volts 120 Red Wire Hot Lead L3 Volts Delta 3 Phase Red Wire L1 Power Ground Configuration 120 Volts Copper/Ground Wire Jumper Bar Jumper Bar Blue Wire L6 Jumper Bar Blue Wire L4 220/240 Volts Blue Wire L2 Hot Lead “A” Red Wire 220/240 Hot Lead “B” L5 Volts 220/240 Hot Lead “C” Volts Red Wire L3
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5 1 4 2 100 90 80 70 60 50 40 CAL 3 200 30 20 10 CAL 3 200 3 4 5 6 7 8 2 1 9 10 Installation F-60+ Operation and Maintenance Manual 2. There are two hold down bridges that are con- 8Q NLSD FQJ nected to sides 4 and 5. Remove the hold down + NOTE bridges and then remove sides 4 and 5. ALL SHIPMENTS ARE EX- WORKS. At our dock title passes to the buyer. Please review your insurance cov- erage prior to shipment, as you are responsible for all CAUTION subsequent freight charges and risks. Before si
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3 4 5 6 7 8 2 1 910 100 90 80 70 60 50 40 30 20 10 2 C A L 32 00 C A L 32 00 F-60+ Operation and Maintenance Manual Installation 4. Carefully remove the accessory pack from the skid. 10. The ramps included with the laminator can be The accessory pack should contain: secured to the edge of the crate bottom using the screws left over from the crate disassembly (see 1 Slitting knife Figure 2-3). 1 Manual 11. Have the machine moved off the skid and placed 1 Set, spare fuses on the floor by licen
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Installation F-60+ Operation and Maintenance Manual 3 + A NOTE ABOUT RECYCLING 9. Using the / " hex wrench, remove the bottom 8 The crate components can be reused for shipping the screws holding the rear table under the pull rolls. machine again, or can be disassembled and the wood Collect the screws and spacers for reuse. Pivot the and screws recycled. The shrink wrap is not recyclable, table up into position behind the pull rolls and however, so it must be discarded. secure in place by ins
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F-60+ Operation and Maintenance Manual Installation OH YLQJ /H 6W DU WX S The first time the laminator is started and every time it Tools required: is serviced you should use the following checklist to • Adjustable wrench confirm that the unit is operating properly and that all safety mechanisms are functioning. • Carpenter's level Startup Checklist To level the laminator: Start the laminator and go through the following check- 1. Raise each end, remove the castors and install a list. leveli
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Installation F-60+ Operation and Maintenance Manual WARNING Use extreme caution when operating the machine with the guard off. You can be crushed or burned. o Is the motor functioning? Test the motor at various speeds ranging from 0-15. At 0 the rolls should stop turning. Run the motor in both forward and reverse. o Are the heaters working? Verify that the heater controller heats the top roll. + NOTE The bottom roll heater controller must be turned on before the top roll heater controller wi
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POWER 1 POWER / 4 F-60+ Operation and Maintenance Manual Operation 6HFWLR Q 2SHU DWLR Q Reset Button H W6DI\ The F-60+ Laminator has been designed with safety as a primary consideration. However, you must become thoroughly familiar with the controls, proper operation, proper service procedures, and safety features of the laminator before using or servicing the unit. GBC Pro-Tech F-60+ Laminator is a powerful machine that is designed to mount, laminate and encapsulate. The forces requir
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324 52 6 7 8 9 1 10 100 90 80 70 60 50 A C L 3200 40 30 20 10 A C L 3 200 Operation F-60+ Operation and Maintenance Manual 6. UPPER ROLL HEAT ON/OFF – Turns the 2S HU W DRU & RQ WU RO V heater controller for the upper main roll on or off. The operator controls for the F-60+ Laminator are 7. LOWER ROLL HEATER CONTROLLER– located on the front and rear of the unit, to the right of Provides a readout of the temperature of the lower the operator position. The names and functions of these roll a
