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HEAT CONTROLLER, INC.
Through-The-Wall
Air Conditioner
MODELS: BGE-103A
BGE-123A
Service Manual
CAUTION
-Before servicing the unit, read the "safety precautions" in this manual.
-Only for authorized service personnel.
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Air Conditioner Service Manual TABLE OF CONTENTS Safety Precautions..........................................................................................................................................3 Installation .......................................................................................................................................................7 Installation requirements .....................................................................................................
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E S ealvF y e n ' t T er I Cool F 1LOW ' Fan F 2H I GH He M atODE Time T r IMER POWER I ' ner ag vy er TEMP Coo FH an ea t T mer TEMP MODE TIMER S F P AE N ED POWER MODE TIMER F POWER Cn oo rg r F 1F 2 L H O W IG H F H aea im TEM F P MODE T MER SP A E N ED POWER F EnS e ra gvy e r TEM FA P N SPEED Cool FF 1LOG W F E S FH an eat Timer 2 H H MODE T IMER S FP AE N ED POWER EnS erlgy FF 12 L H O IG WH 'F aver i E Cn o S eo a rg v lF y ea rn FF 12 L H OT W IGHEMP 'F Heat Timer SP AE NED Safety Prec
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lr FF L 12 H O G IH ' r t i m r E P I SPEE Coo l F12LHOW H ' F EnS e ra gvy e F ra He nat T i me r F T G EM P MODE TI MER S FPA EN E D PO ER En C o ro e g y F IF LH H F S aF rv ae e H n a t T m e r E P MODE I TM ER SA PE NED POW ER CEoS ol F1 F2 H L O W H IG 'F F a Hen a t Tm i er T MAN MODE TIMER D POWER Ene S r av g l er y 12 T EMP MODE T IMER POW ER E ne r lgy OW G I S ave r i TEMP S F P A E N E D Cool F 1 F 2 L H IOW GH ' Fa Hn ea t Time r TEMP MODE TIMER POWER F E Co nS eol r ag vFa y er
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EC e S n a lv ry eg r FF1 L 2 HI W H OG H aet a i m er TE MP M OD E T MER POWER E Sealvy ea FF1 H L 2 O W GH I ' ea E i e rI E P E C o lo E n e Sa rvg y eF ra n FF1 L 2 H OW H IG He M a tODE iTmT erMER TEMP POWER E Cn S oeo r av g ly er F1 F L 2 H OW IG H FH an ea t T m i er TEMP MODE TI MER POWER oo F' F n T I F SP AN EED C noo rgFr n F H MO t D T m T M R TES M FP P A E N ED OW R F' I S FP AE NED ' F SF P A E N ED En rg F S r MODE TIMER POWER Co eoly FF 12 L H OIW GH ' avF ean Time TEMP Heat r
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ECe S n a lr vy e g r FF2 1 HI LW GH O H aea t i m er TE MP M OD E T MER POWER ECe S n a lr vy e g ra F1 L F2H W O HG H ea t i m er TE MP MODE T MER POWER E Cn e S o a lro vg y eF ra n F1 F2 LO HI W GH Hea t iTmer TEMP MODE T MER POWER Coo l FF1 LOW E n Ser av gF y eran 2 HIG T HEMP H eM a tODE T im T er I MER POWER ' E C n o S eo ar lg vF y ea rn Heat Time r TEMA PN I SPEED Cool F1 F2L H OW G I H EnS er ag vF y eH r an eat Timer TEMP MODE TIMER POWER Cool 'F Fan HeM atOD TimerIM R TEMP O R oo F
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Cool F1 F 2 L H O I W GH ' F EnS ea rg vF y ea rn Heat Timer TEMP MODE T MER S FP AE NED POWER I Installation Installation Remove packing sheet from the back of the sleeve, INSTALLATION HARDWARE and packing corner and blue tape from the air condi- 2 1 tioner. 4 Installation requirements 2 Size options If you use an existing wall sleeve, you should mea- 5 7 sure its dimensions. Install the new air conditioner according to these instal- lation instructions to achieve the best performance. 8 3 All
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Installation NOTICE Installation All wall sleeves used to mount the new Air Conditioner must be in sound structural condition and We strongly recommend the removal of the old wall have a rear grille that securely attaches to sleeve, or sleeve and the installation of a new HCI Wall Sleeve. rear flange that serves as a stop for the Air If you decide to keep the existing wall sleeve, you have Conditioner, to redirect the louvers at the back of the wall sleeve illus- tration. The use of pliers i
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E C no S eo ag lvy e F FHn Tim r MODE TIMER FAN POWER SPEED r r F1 F2 L O H W IG H ' aeat e TEMP Installation Procedure A 5. To assemble trim, snap the tab of each piece into the slot of the other piece as shown below. Slide 1. If you are using the new sleeve (optionally supplied trim over the front of the air conditioner until trim is with your unit),skip to step 3. Otherwise, install the flush with sleeve as shown below. plastic grille from the kit. Cut the plastic grille to 25- 1/
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Installation 4. Remove the backing from the Horizontal Insulation Procedure B 3 5 3 strip 1 / x / x 27 / and attach that to the inside bot- 8 8 16 tom of the sleeve as shown below. Remove the 1. Redirect the louvers at the back of the wall sleeve to 3 3 backing from the Around Insulation strip 1 / x / x 8 4 60° angle as shown in the FIG 8. The use of pliers is 1 61 / and attach that to the inside front of the sleeve 2 recommended. as shown below. 5 7 / " 16 60° 60° Rear Louvers Around Insulation
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Coo 12 F EnS ea rg vF y ea rn Hea T mer MODE TIMER S FP AE NED POWER l FF L H OIW GH ' t i TEMP Installation 6. Remove the backing from the support blocks and attach them to the inside of the wall sleeve as • Air conditioners covered in this manual pose an shown FIG 13. Slide the baffle into slots of the sup- excessive weight hazard. Two or more people are port blocks. needed to move and install the unit. To prevent injury or strain, use proper lifting and carrying techniques when moving unit. 5
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Installation 4. Remove the backing from the Horizontal Insulation Procedure C 3 3 3 strip 1 / x 1 / x 27 / and attach that to the inside 8 8 16 bottom of the sleeve as shown below. Remove the 1. Redirect the louvers at the back of the wall sleeve to 3 3 backing from the Around Insulation strip 1 / x 1 / x 8 8 60° angle as shown in the FIG 15. The use of pliers 1 61 / and attach that to the inside front of the sleeve 2 is recommended. as shown below. 13 7 / " 16 60° 60° Rear Louvers Around Insula
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C En oe o rg l y ' Sav F ea r n Heat Timer TE P M D TIM R W R F 1F 2H L O W G H I F M O E E S F P AE N ED PO E Installation 7. Remove the backing from the 13" shim strips and attach them as shown below in Fig. 22. The higher portion of shim is to be placed in front of the rib on the base of wall sleeve. 1" high 3 / " High 4 FIG. 21 Trim (2 ea) Shim (2EA) Wall 6" 6" FIG. 22 8. Install the new unit into the wall sleeve 9. To assemble trim, snap the tab of each piece into FIG. 23 the slot of th
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Operating Instructions Operating Instructions Controls The controls will look like one of the following. FAN SPEED • Every time you push this button, it advances the setting as follows: {High[ F2 ] Low[ F1 ] High[ F2 ]} REMOTE CONTROL SIGNAL RECEIVER ' Cool F F1 LOW F2 HIGH Energy Saver TEMPERATURE SETTING • Use this button to automatically control the Fan temperature of the room. TEMP Heat Timer The temperature can be set within a range of 60°F to 86°F by increments of 1°F. FAN • The
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Operating Instructions Remote control The remote control and control panel will look like one of the following pictures. POWER • To turn the air conditioner ON, push this button. To turn the air conditioner OFF, push the button again. • This button takes priority over any other button. Power Temp TEMPERATURE SETTING • Use this button to automatically control the temperature of the room. The temperature can be set within a range of 60°F to 86°F by Fan Speed increments of 1°F. • The setting a
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ool F LO n y F HI ver F n t Tim r T FAN SPEE Cool F Fan TEMP Hea t Timer T Cool FF 12LH OW GH EnSrg r Fan Heat T mer TEMP MODE TIMER PO ' EnS ea rg vy er F S FP AE NED C 1 E erg 2 Sa a Hea e EM MODE TIMER EnS ea rv gy e r F1 LO F2 HIW GH ' MODE IMER S FP AE NED POWER I e y ave i FAN SPEED Cool F1 F2 L H OIW GH Fan Heat Timer TEMP MODE TIMER POWER Operating Instructions How to insert Batteries 1. Remove the cover from the back of the remote • Do not use rechargeable batteries. controller. Suc
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Cool 'F Energy F1 F2 F 3 L M O H E W IG DH Saver Fan Timer TEMP FAN MODE TIMER SPEED POWER Cool F1 LOW 'F Energy FF 23 M H EID GH Saver Fan Timer TEMP MODE TIMER S FP AE NED POWER Disassembly Instructions Disassembly Instructions — Before the following disassembly, POWER SWITCH is set to OFF and disconnected the power cord. Mechanical Parts 1. FRONT GRILLE 1. Open the inlet grille upward or downward. 2. Remove the screw which fastens the front grille. 3. Pull the front grille from the right si
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Cool F1 LO W ' F Energy FF2 M 3H ED IGH Saver Fa n TEMP Time r MODE TIMER FAN POWER SPEED Disassembly Instructions Air Handling Parts 4. ORIFICE, HEATER ASSY AND TURBO FAN 1. Remove the front grille. (Refer to section 1) 2. Remove the cabinet. (Refer to section 2) 3. Remove the 2 screws which fasten the evaporator at the left side and the right side. (See Fig. 27) 4. Move the evaporator sideward carefully. 5. Remove the 2 terminals carefully (See Fig. 28, at Electric Heater Model only) FIG. 2
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Cool 'F F1 LOW F2 MED Energy F3 HIGH Saver Fan Timer TEMP FAN MODE TIMER SPEED POWER Disassembly Instructions 6. SHROUD 1. Remove the fan. (Refer to section 5) 2. Remove the screw which fasten the shroud. 3. Remove the shroud. (See Fig. 32) 4. Re-install the component by referring to the removal procedure, above. FIG. 32 Electrical Parts 7. MOTOR 1. Remove the cabinet. (Refer to section 2) 2. Remove the clamp cord and disconnect a wire housing in control box. (Refer to section 3) 3. Remove the
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Cool 'F F1 LOW F2 MED Energy F3 HIGH Saver Fan Timer TEMP FAN MODE TIMER SPEED POWER Cool 'F F1 LOW F2 MED Energy F3 HIGH Saver Fan Timer TEMP FAN MODE TIMER SPEED POWER Disassembly Instructions 10. POWER CORD 1. Remove the control box. (Refer to section 3) 2. Unfold the control box. (Refer to section 9) 3. Disconnect the grounding screw from the control box. 4. Disconnect 2 receptacles. 5. Remove a screw which fastens the clip cord. 6. Pull the power cord. (See Fig. 36) 7. Re-install the comp
