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Contents 1 General Information ................................. 1-1 2 Introduction ........................................ 2-1 2.1 MicroFlex e100 features ................................. 2-1 2.2 Receiving and inspection ................................ 2-2 2.2.1 Identifying the catalog number.................................... 2-2 2.3 Units and abbreviations .................................. 2-3 3 Basic Installation.................................... 3-1 3.1 Introduction .................
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4 Feedback .......................................... 4-1 4.1 Introduction ............................................ 4-1 4.1.1 Incremental encoder feedback ................................... 4-2 4.1.2 SSI feedback .................................................. 4-6 4.1.3 SinCos feedback............................................... 4-8 4.1.4 EnDat (absolute encoder) feedback ............................... 4-10 5 Input / Output ...................................... 5-1 5.1 Introduction
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6.4 Mint WorkBench ........................................ 6-8 6.4.1 Help file ...................................................... 6-9 6.4.2 Starting Mint WorkBench ........................................ 6-10 6.4.3 Commissioning Wizard.......................................... 6-11 6.4.4 Performing a test move ......................................... 6-13 6.5 Further configuration .................................... 6-14 6.5.1 Fine-tuning tool ............................................
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Appendices A Accessories ........................................ A-1 A.1 Introduction ............................................ A-1 A.1.1 Fan tray ...................................................... A-2 A.1.2 Footprint filter (single-phase only) ................................. A-3 A.1.3 EMC filters .................................................... A-4 A.1.4 Regeneration resistors .......................................... A-7 A.1.5 Motor power cables..................................
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www.supportme.net 1 General Information 1 Copyright Baldor (c) 2006. All rights reserved. This manual is copyrighted and all rightsare reserved. Thisdocument orattached softwaremay not,in whole or in part, be copied or reproduced in any formwithout the prior written consent of Baldor. Baldor makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of fitness for any particular purpose. The informationin thisdocument is subject t
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www.supportme.net Product notice Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment. Thisequipmentmaybeconnectedtoothermachinesthathaverotatingpartsorpartsthat arecontrolled by this equipment. Improper use can cause serious or fatal injury. SafetyNotice Intended use: These drives are intended for use in stationary ground based applications in industrial power installations according to the standards EN60204and VDE0160.They aredesigned formachine applica
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www.supportme.net WARNING: Be sure all wiring complies with the National Electrical Code and all regional and local codes. Improper wiring may result in unsafe conditions. WARNING: Besurethatyouarecompletelyfamiliarwiththesafeoperationandprogrammingof this equipment. This equipment may be connected to other machines that have rotatingpartsorpartsthatarecontrolledbythisequipment. Improperusecancause serious or fatal injury. WARNING: The stop input to this equipment should not be used as the singl
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www.supportme.net CAUTION: Baldor does not recommend using Grounded Leg Delta transformer power leads thatmaycreateearth/groundloopsanddegradesystemperformance. Instead,we recommend using a four wire Wye. CAUTION: Drives are intended to be connected to a permanent main power source, not a portable power source. Suitable fusing and circuit protection devices are required. CAUTION: The safe integration of the drive into a machine system is the responsibility of the machinedesigner. Besuretocompl
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www.supportme.net 2 Introduction 2 2.1 MicroFlex e100features TheMicroFlexe100isaversatilebrushlessservodrive,providingaflexibleandpowerfulmotion control solution for rotary and linear motors. Standard features include: H Single axis AC brushless drive. H Rangeofmodelswithcontinuouscurrentratingsof3A,6A or 9A. H Direct connection to 115VAC or 230VAC single-phase or 230VAC three-phase supplies. H Universal feedback interface supporting incremental encoder, SSI, EnDat or SinCos feedback. H Positio
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www.supportme.net 2.2 Receiving and inspection When you receive your MicroFlex e100, there are several things you should do immediately: 1. Check the condition of the shipping container and report any damage immediately to the carrier that delivered your MicroFlex e100. 2. Remove the MicroFlex e100 from the shipping container and remove all packing material. The container and packing materials may be retained for future shipment. 3. VerifythatthecatalognumberoftheMicroFlexe100youreceivedisthesam
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www.supportme.net 2.3 Unitsand abbreviations The following units and abbreviations are used in this manual: V ............... Volt (also VAC and VDC) WW ..............att A ............... Ampere Ω............... Ohm µF .............. microfarad pF .............. picofarad mH ............. millihenry Φ............... phase ms.............. millisecond µs .............. microsecond ns .............. nanosecond mm ............. millimeter m............... meter in............... inch ft ..........
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www.supportme.net 2-4 Introduction MN1942
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www.supportme.net 3 Basic Installation 3 3.1 Introduction Youshouldreadallthesectionsin BasicInstallationtoensuresafeinstallation. This section describes the mechanical and electrical installation of the MicroFlex e100 in the following stages: H Location considerations H Mounting the MicroFlex e100 H Connecting the AC power supply H Connecting the 24VDC control circuit supply H Connecting the motor H Installing a regeneration resistor (Dynamic Brake) H Connecting the feedback device Thesestagess
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www.supportme.net H A PC with the following specification: Minimumspecification Recommendedspecification Processor Intel Pentium500MHz Intel PentiumIII 1GHz or faster RAM 64MB 128MB Harddiskspace 40MB 40MB CD-ROM ACD-ROMdrive Communication USB port or Ethernet* port Screen 1024 x 768, 16-bit color 1152 x 864, 16-bit color Mouse A mouse or similar pointing device Operating Windows 2000 or Windows XP system * The Ethernet configuration used by a normal office PC is not suitable for direct communic
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www.supportme.net 3.2 Mechanicalinstallation and cooling requirements Itisessentialthatyoureadandunderstandthissectionbeforebeginningthe installation. CAUTION: Topreventequipmentdamage,becertainthattheinputpowerhascorrectly rated protective devices installed. CAUTION: To prevent equipment damage, be certain that input and output signalsare powered and referenced correctly. CAUTION: To ensure reliable performance of this equipment be certainthat allsignals to/fromthe MicroFlex e100 are shielded c
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www.supportme.net 3.2.1 Dimensions 80 (3.2) 11 63.5 5 (0.4) (2.5) (0.2) Mounting hole and slot detail 5.5 mm Dimensions shown as: mm(inches). Depth: 157mm (6.2 in) Weight: 3A: 1.45kg (3.2lb) 6A: 1.50kg (3.3lb) 9A: 1.55kg (3.4lb) Figure1-Mountingandoveralldimensions 3-4 BasicInstallation MN1942 6 167.7 6 (0.24) (6.6) (0.24) 180 (7.1)
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www.supportme.net 3.2.2 Mounting and cooling theMicroFlexe100 Ensure you have read and understood theMechanicalinstallation andlocation requirements in section3.2.MounttheMicroFlexe100verticallyonitsrearside,thesideoppositethefrontpanel. M5boltsorscrewsshouldbeusedtomounttheMicroFlexe100.Detaileddimensionsareshown insection3.2.1. For effective cooling, the MicroFlex e100 must be mounted upright on a smooth vertical metal surface. The MicroFlex e100 is designed to operate in an ambient temperatur
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www.supportme.net 3.2.3 Derating characteristic- 3Amodel The following derating characteristics are for model MFE230A003. Single-phaseACsupply 3 1m/s forced air 2 Natural cooling 1 0 30 35 40 45 50 55 Ambient temperature (°C) Three-phaseACsupply 3 1m/s forced air 2 Natural cooling 1 0 30 35 40 45 50 55 Ambient temperature (°C) Notes: Load power factor = 0.75. Overload limit for model MFE230A003 is 6A. 3-6 BasicInstallation MN1942 Rated output current (A ) Rated output current (A ) rms rms
