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OPERATION & PARTS MANUAL
SERIES
MODEL MVH-R60H
REVERSABLE PLATE COMPACTOR
(HONDA GASOLINE ENGINE)
Revision #1 (09/09/04)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
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l PAGE 2 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: mq@multiquip.com Internet: www.multiquip.com PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MAYCO PARTS 800-306-2926 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 SERVICE DEPARTMENT 800-478-1244 FAX: 310-537-4259 310-537-3700 TECHNICAL ASSISTANCE 800-421-1244 FAX: 310-631-5032
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TABLE OF CONTENTS MULTIQUIP MVH-R60H HONDA GX120K1SM12 PLATE COMPACTOR GASONLINE ENGINE Here's How To Get Help .............................................3 Cylinder Head Assembly .................................... 46-47 Table Of Contents ......................................................4 Cylinder Barrel Assembly ................................... 48-49 Parts Ordering Procedures ........................................5 Crankcase Cover Assembly............................... 50-51 Speci
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PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒❒ ❒❒❒ Dealer account number ❒❒❒ Dealer name and address ❒❒ ❒ ❒❒❒ ❒ Shipping address (if different than billing address) ❒ ❒❒❒ ❒ Return fax number ❒ ❒❒❒ ❒ Applicable model number ❒ ❒❒❒ ❒ Quantity, part number and description of each part ❒ ❒❒❒ ❒ Specify preferred method of shipment: Note: Unless otherwise indicated by customer, all ✓ FedEx or UPS Ground orders are treated as “Standard Orders”, and will ✓ FedE
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MVH-R60H — SPECIFICATIONS TABLE 1. MVH-R60H REVERSIBLE PLATE COMPACTOR SPECIFICATIONS MH odel MVH-R60 C) entrifugal Force 3,100 lbs. (1,400 kg. N. umber of Vibrations 6,000 v/min T) raveling Speed 82 ft./min (25 meters/min. Lubricating Oil in 17.92 fl. oz. (530 cc.) Vibration Case 18.9 x 13.8 in. Plate Size (LxW) (480 x 350 mm.) O) perating Weight 141 lbs. (64 kg. TABLE 2. SPECIFICATIONS (ENGINE) Model Honda GX120K1SM12 Air-cooled 4 stroke, Single Type Cylinder, OHV, Horizontal Shaft Gasoline En
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MVH-R60H — DIMENSIONS Figure 1. MVH-R60H Dimensions TABLE 3. DIMENSIONS RS EF. DIMENSION A) 45 in. (134.6 cm. B) 22 in. (61 cm. C) 13 in. (86 cm. D) 41 in. (162 cm. E) 35 in. (97 cm. F) 25 in. (97 cm. Shipping 14.5 x 23 x 43 in. Dimensions: (36.8 x 58.4 x 109 cm.) MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 7
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MVH-R60H — SAFETY MESSAGE ALERT SYMBOLS Potential hazards associated with the operation of an MVH- FOR YOUR SAFETY AND THE SAFETY OF OTHERS! R60H Plate Compactor will be referenced with Hazard Safety precautions should be followed Symbols which appear throughout this manual, and will be at all times when operating this referenced in conjunction with Safety Message Alert equipment. Failure to read and Symbols. understand the Safety Messages and HAZARD SYMBOLS Operating Instructions could result
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MVH-R60H — SAFETY MESSAGE ALERT SYMBOLS CAUTION - Rotating Parts CAUTION - Equipment Damage Messages NEVER operate equipment with covers, Other important messages are provided throughout this or guards removed. Keep fingers, hands, manual to help prevent damage to your light tower, other hair and clothing away from all moving property, or the surrounding environment. parts to prevent injury. CAUTION - Accidental Starting ALWAYS place the power source, circuit This reversible plate compactor, br
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MVH-R60H — RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaust manifold, muffler or WARNING - Read This Manual cylinder. Allow these parts to cool before servicing engine or generator. Failure to follow instructions in this manual may lead to Serious Injury or even Death. This equipment is to be ■ High Temperatures – Allow the engine operated by trained and qualified personnel only! This to cool before adding fuel or performing equipment is for industrial use only. service and maintenance fun
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MVH-R60H — RULES FOR SAFE OPERATION Loading and Unloading (Crane): Maintenance Safety: ■ Before lifting, make sure that machine parts (hook and ■ NEVER lubricate components or attempt service on a vibration insulator) are not damaged and screws are not running machine. loosened or lost. ■ ALWAYS allow the machine a proper amount of time to ■ Always make sure crane or lifting device has been properly cool before servicing. secured to the hook of guard frame on compactor. ■ Keep the machinery in
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MVH-R60H — OPERATION AND SAFETY DECALS Machine Safety Decals The MVH-R60H Reversible Plate Compactor is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. l Figure 2. Operation and Safety Decals PAGE 12 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — FEATURES Definition of Plate Compactor Frequency/Speed The Mikasa MVH-R60H is a walk-behind, reversible plate The compactor's vibrating plate has a frequency of 6000 vpm compactor design for the compaction of sand, clay and asphalt. (vibrations per minute). The forward and reverse travel speed of This plate compactor is a powerful compacting tool capable of the compactor is approximately 82 ft./minute (25 meters/minute). applying a tremendous force in consecutive high frequency Engin
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MVH-R60H — COMPONENTS (PLATE COMPACTOR) Figure 3. Compactor Controls Figure 3 shows the location of the controls, indicators and general maintenance parts. The function of each control is described below: 7. Belt Cover – Remove this cover to gain access to the 1. Breather Cap – Remove this cap to bleed (remove air) the V-belts. hydraulic system. When replacing hydraulic oil, use "Shell CAUTION - V-belt Safety Tellus #46 or equivalent". 2. Hand Grip – When operating the compactor use this hand
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MVH-R60H — COMPONENTS (HONDA GX120K1SM12 ENGINE) Figure 4. Honda GX160K1QA2 Engine Controls & Components INITIAL SERVICING 6. Choke Lever – Used in the starting of a cold engine, or in The engine (Figure 4) must be checked for proper lubrication cold weather conditions. The choke enriches the fuel mixture. and filled with fuel prior to operation. Refer to the manufacturer's 7. Air Cleaner – Prevents dirt and other debris from entering Engine manual for instructions & details of operation and t
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MVH-R60H — INSPECTION 3. Insert and remove the dipstick without screwing it into the CAUTION - General Safety Precautions filler neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler NEVER operate the compactor in a confined hole with the recommended oil type (Table 4). Maximum oil area or enclosed area structure that does not capacity is 400 cc. provide ample free flow of air. ALWAYS wear approved eye and hearing protection be
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MVH-R60H — START-UP PROCEDURE This section is intended to assist the operator with the initial 4. Place the throttle lever halfway between FAST and SLOW. start-up of the compactor. It is extremely important that this This compactor is equipped with a throttle lever (Figure 10) section be read carefully before attempting to use the compactor that is located in the vicinity of the hydraulic pump. This throttle D in the field. lever is connected to the engine throttle linkage. 1. Place the fuel val
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MVH-R60H — SHUT-DOWN PROCEDURES Stopping the Engine Emergency Shutdown Proucedure: 1. Move the throttle lever quickly to the SLOW position CAUTION - Stopping the engine while working (Figure 12). 2. Place the engine ON/OFF switch in the OFF position NEVER stop the engine suddenly while working at high (Figure 13). speeds. This can damage your engine. 1. Place the throttle lever (Figure 12) in SLOW position, and listen for the engine speed to decrease. Figure 12. Throttle Lever (SLOW Position) 2.
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MVH-R60H — OPERATION Operation CAUTION - Directional Travel Lever Lock CAUTION - General Operation Safety Moving the Directional Travel Lever back and forth a few times after the engine has been turned off, will cause the lever Make sure to follow all safety rules referenced in the safety to be locked in the forward position. section of this manual before operating compactor. Keep work DO NOT try to operate lever forcibly. The direction travel lever area clear of debris and other objects that c
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MVH-R60H — MAINTENANCE Maintenance TABLE 6. MACHINE INSPECTION Item Hours of Operation Remarks CAUTION - General Maintenance Safety Every 8 hours (Starting check) (every day) Inspection and other services should always be carried out on hard and level ground with the engine shutdown. Loosened or lost Every 8 hours screws (every day) Every 8 hours Inspection and Maintenance Service Tables. Damage of any part (every day) To make sure your plate compactor is always in good working Function of contr
