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Model No. WESY49200
USER'S MANUAL
Serial No.
Write the serial number in the space
above for reference.
Serial Number Decal (Under Seat)
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IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precau- tions before using the home gym system. 1. It is the responsibility of the owner to ensure 11. Always be sure that your body weight is fully that all users of the home gym system are supported by the dip arms or the pull-up adequately informed of all precautions. arms before kneeling on the assist arm. The assist arm can drop quickly when your body 2. Read all instructions in this manual and
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BEFORE YOU BEGIN ¨ Thank you for selecting the versatile CLUB WEIDER Department toll-free at 1-800-999-3756, Monday ¨ 16.6ST home gym system. The CLUB WEIDER through Friday, 6 a.m. until 6 p.m. Mountain Time 16.6ST offers a selection of weight stations designed (excluding holidays). To help us assist you, please note to develop every major muscle group of the body. the product model number and serial number before Whether your goal is to tone your body, build dramatic calling. The model number i
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ASSEMBLY Before beginning assembly, carefully read the ¥ As you assemble the weight system be sure that following information and instructions: all parts are oriented as shown in the drawings. ¥ Place all parts of the weight system in a cleared ¥ Tighten all parts as you assemble them, unless area and remove the packing materials; do not instructed to do otherwise. dispose of the packing materials until assembly is completed. THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY: ¥ The
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2. Slide the Assist Upright (74) and the Leg 2 27 Press Upright (56) onto the indicated 5/16Ó x 27 2 1/2Ó Carriage Bolts (1) in the Stabilizer (5). The high side of the brackets on the Assist Upright and Leg Press Upright should be on the side shown. Hand-tighten four 5/16Ó 87 Nylon Locknuts (3) onto the Carriage Bolts. High Sides Do not tighten the Nylon Locknuts yet. of Brackets 91 74 Press a 2Ó Square Inner Caps (27) into the 56 Leg Press Upright (56). Press a 2Ó Square Inner Cap into the Ass
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4. Press a 2Ó Square Inner Cap (27) into the end 11 4 113 55 of the Top Frame (55). Press a 1 3/4Ó Square 44 Inner Cap (44) into each end of the crossbar 8 on the Top Frame. Press two 1Ó Inner Caps 27 (113) into the top of the crossbar. 3 Attach the Top Frame (55) to the Assist Upright (74) and the Leg Press Upright (56) Crossbar 44 with two 5/16Ó x 2 3/4Ó Bolts (11) and two 5/16Ó Nylon Locknuts (3). 3 Attach the Top Frame (55) to the Front 11 Upright (42) with two 5/16Ó x 2 3/4Ó Bolts (11), tw
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7. Press a Weight Tube Bumper (64) into the 7 end of the Short Weight Tube (108). Insert the Holes Weight Tube into the front stack of Weights (25). Be sure that the pin on the Weight 62 Tube is sitting in the pin grooves in the top Weight. Lubricate the inside of the holes in a Top Weight (65). Set the Top Weight onto the front stack of Weights (25). Insert both Long Weight Guides (62) into the stack of Weights. Be sure that the holes in the Weight Guides are at the top, as shown. 65 Lubricate
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9. Attach the upper ends of the Short Weight 9 61 61 Guides (73) to the Top Frame (55) with a 5/16Ó 3 x 6Ó Bolt (60), two 1/2Ó x 3/4Ó Spacers (61), and 3 55 a 5/16Ó Nylon Locknut (3). 60 Attach the upper ends of the Long Weight Guides (62) to the Top Frame (55) in the same manner. 73 60 62 10. Locate and open the parts bag labeled 10 27 95 ÒARM ASSEMBLY.Ó Welded Be sure there is a Bushing (98) in each side of Tube the Stabilizer (5). Press a 2Ó Square Inner Cap (27) into each end of the Leg Pres
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12. Press a 1Ó Round Inner Cap (49) into one of 12 44 49 the Press Arms (46). Press a 1 3/4Ó Square Inner Cap (44) into the Press Arm. Attach the Press Arm (46) to one side of the 46 Press Frame (17) with two 5/16Ó x 2 1/2Ó Bolts (22) and two 5/16Ó Nylon Locknuts (3). 22 Assemble the other Press Arm (46) in the same manner. 46 3 17 13. Identify the Right Arm (48) and the Left Arm 31 86 13 (47). Note the position of the welded bracket 50 on each Arm. Arm identification is very 31 important for st
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15. See the inset drawing. Attach the Military 15 32 Press Arm (84) to the Pivot Arm (101) with 49 two 5/16Ó x 2 1/4Ó Bolts (33) and two 5/16Ó 32 Nylon Locknuts (3). Press two 1 1/2Ó Square Inner Caps (32) into the Military Press Arm (84). Press two 1Ó Round Inner Caps (49) into the Military Press 21 Arm. 84 101 Attach the Pivot Arm (101) to the Assist Upright (74) with a 3/8Ó x 3 1/4Ó Bolt (67) and 67 a 3/8Ó Nylon Locknut (21). 74 56 33 101 84 3 16. Press two 1Ó x 2Ó Inner Caps (107) into the 1
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17. Attach the Left Pull-up Arm (75) and the Right 17 Pull-up Arm (77) to the Assist Upright (74) with two 5/16Ó x 2 3/4Ó Bolts (11) and two 74 75 80 5/16Ó Nylon Locknuts (3). Attach the Left Dip Arm (78) and the Right Dip 3 11 Arm (79) to the Assist Upright (74) with two 5/16Ó x 2 3/4Ó Bolts (11) and two 5/16Ó Nylon 77 109 Locknuts (3). 109 Wet the end of the Left Pull-up Arm (75) with 3 soapy water. Slide a Long Handgrip (80) onto 11 80 the Left Pull-up Arm. 78 109 Slide a Long Handgrip (80)
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20. Wrap the High Cable (58) around a ÒVÓ-Pulley 20 (50). Attach the ÒVÓ-Pulley and a Long Cable 86 Trap (31) to the indicated bracket on the Front 31 58 Upright (42) with a 3/8Ó x 2 1/2Ó Bolt (86) and a 3/8Ó Nylon Locknut (21). Be sure that the 50 Long Cable Trap is positioned to hold the Cable in place. Bracket 42 21 21. Route the High Cable (58) around the ÒVÓ- 21 Pulley (50) on the Left Arm (47). Be sure that 31 86 the Cable is in the groove of the Pulley 50 and that the Long Cable Trap (31)
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24. See the inset drawing. Attach a 3 1/2Ó Pulley 24 (15) and a Cable Trap (66) to the upper hole in a Long ÒUÓ-Bracket (57) with a 3/8Ó x 2Ó Bolt 58 (12) and a 3/8Ó Nylon Locknut (21). Be sure that the Cable Trap is inside the Long ÒUÓ- 66 Bracket. Note: This may come pre-assem- 15 bled. 15 21 Route the High Cable (58) through the Long ÒUÓ-Bracket (57) and the 3 1/2Ó Pulley (15) 58 12 57 shown in the inset drawing. Be sure that the Cable is in the groove of the Pulley and that the Cable and Pul
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27. Locate the Low Cable (23). Route the Low 27 Cable under the 3 1/2Ó Low Pulley (102). Be sure that the end of the Cable with the ball 21 is on the indicated side of the Press Frame 102 (17) and that the Cable is between the Pulley and the crossbar on the Press 23 Frame. Tighten the 3/8Ó Nylon Locknut (21) Ball and the 3/8Ó x 3 3/4Ó Bolt (not shown). 17 Crossbar 28. Route the Low Cable (23) around the 3 1/2Ó 23 28 15 Pulley (15) attached to the lower hole in the Front Upright (42). See the ins
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31. Attach the end of the Low Cable (23) to the 31 Long ÒUÓ-Bracket (57) with a 1/4Ó Nylon Locknut (2) and a 1/4Ó Flat Washer (10). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are 57 showing above the Nylon Locknut, as 2 shown in the inset drawing. 2 10 23 10 57 23 32. Attach the High Cable (58) to a Small ÒUÓ- 32 Bracket (71) with a 1/4Ó Nylon Locknut (2) and a 1/4Ó Flat Washer (10). Do not completely tighten the Nylon
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34. Wrap the Military Press Cable (72) around a 34 ÒVÓ-Pulley (50). Attach the ÒVÓ-Pulley to the Top Frame (55) with a 3/8Ó x 2 1/2Ó Bolt (86) 55 and a 3/8Ó Nylon Locknut (21). 50 Wrap the Military Press Cable (72) around a 3 21 1/2Ó Pulley (15). Attach the Pulley to the indi- 86 cated bracket on the Assist Arm (105) with a 72 3/8Ó x 1 3/4Ó Bolt (76) and a 3/8Ó Nylon Locknut (21). Be sure that the Cable is between the Pulley and the Assist Arm and that the Cable and Pulley move smoothly. 21 76
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36. Slide a 5/16Ó Flat Washer (8) onto a 5/16Ó x 36 2 3/4Ó Bolt (11). Insert the Bolt through the indi- cated hole in the Pivot Arm (101). The Bolt must be inserted from the side shown. Fully tighten a 5/16Ó Nylon Jam Nut (93) onto 21 the Bolt. 93 Wrap the Military Press Cable (72) around a 9 3 1/2Ó Pulley (15). Attach the Pulley and a Cable Trap (66) to the Pivot Arm (101) with the 3/8Ó x 3 3/4Ó Bolt (88), a 3/8Ó Flat Washer 8 (9), and a 3/8Ó Nylon Locknut (21). Be sure 101 11 that the Pulley i
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38. Locate the Leg Press Cable (99). Attach the 38 end of the Leg Press Cable to the Long ÒUÓ- 2 Bracket (57) with a 1/4Ó Nylon Locknut (2) and a 1/4Ó Flat Washer (10). Do not completely tighten the Nylon Locknut. It should be 57 threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing. 10 Wrap the Leg Press Cable (99) around a 3 1/2Ó Pulley (15). Attach the Pulley to the Leg Press Upright (56) with the 3/8Ó x 3 3/4Ó Bolt 99 (88), a 3/8Ó Flat Washer (9), and a 3/8
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40. Locate and open the parts bag labeled 40 ÒSEAT ASSEMBLY.Ó Insert a 1/4Ó x 2 1/2Ó Carriage Bolt (92) through the center hole in a Seat Plate (37). Attach the Seat Plate to the Rear Backrest 85 (85) with two 1/4Ó x 1/2Ó Screws (18). 56 Insert the 1/4Ó x 2 1/2Ó Carriage Bolt (92) through the indicated hole in the Leg Press Upright (56). Tighten a 1/4Ó Nylon Locknut (2) with a 1/4Ó Flat Washer (10) onto the Carriage Bolt. Attach the top of the Rear Backrest (85) to the Leg Press Upright with a 1
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43. Attach the Front Backrest (41) to the Front 43 42 Upright (42) with two 1/4Ó x 2 1/2Ó Screws (43) and two 1/4Ó Flat Washers (10). The Backrest must be oriented as shown. 41 10 43 Thick 44. Press a 1 1/2Ó Square Inner Cap (32) into the End Front Seat Frame (36). 44 Insert a 1/4Ó x 2Ó Carriage Bolt (38) through the center hole in the Seat Plate (37). Attach 13 the Seat Plate to the Seat (13) with two 1/4Ó x 1/2Ó Screws (18). 38 Insert the 1/4Ó x 2Ó Carriage Bolt (38) through the indicated ho
